Tworth

A new concept for conveying food products that solves the problem of lubrication, raises the level of hygiene and ensures concrete advantages.

It's not simply a conveyor belt, but a patented system we've manufactured enitrely in our factory. Built entirely in stainless steel, but with sliding blocks and sliding profiles in plastic material, the conveyor belt guarantees prolonged resistance over time without wear.

Deep-Freezing

A sector that is expanding fast deserves our best technology. The know-how we continue to acquire helps us guarantee the best
technical solutions for the treatment of packaged or bulk food products: a state-of-the-art process that allows users to preserve the natural aroma, color and flavor of food products intact.

Cooling

The flexibility of our technology is such that we can develop plants for both ambient cooling and forced-air room cooling: each with distinctive features, each with specific advantages.

Pasteurizing

The heating step during the pasteurizing sequence is not only important: it is crucial. For this reason, our plants use convection heating to ensure uniform and quality results. And what's more, the option of differentiating the temperatures is the distinctive trademark of a plant built around the concept of flexibility.

Proofing

Such a delicate process deserves all our attention: which is why we have always developed perfectly calibrated plants that do not alter the properties of the food products and which therefore respect both the end product and the consumer.

Baking

Industrial baking plants are usually tunnel-shaped!
Ours is spiral-shaped. A choice that may seem a counter-trend to the market, but is actually perfectly in line with those who are seeking advantages and performance.

Frying

Diathermic oil industrial fryer, with a conveying system studied for each product according to client requirements.
This allows us to satisfy the needs of even the most diversified sectors, such as meat, fish, breaded goods, snacks, peanuts, confectionery and pet food alike.

Product handling

As an accessory for our spiral systems, we have developed conveyor belts and auxiliary components that allow us to complete product handling in all the phases of the production cycle, making the process automated exactly to the extent requested of by the customer.

Special applications

The expertise Abrigo has developed in robotic manipulation, product handling, and the integration of different technologies into a single system has allowed us to develop special applications, side-by-side with the customer. Where standard solutions were not sufficient to meet the manufacturing needs, Abrigo worked in full partnership with its customers, designing and creating ad hoc solutions based on the experience accumulated throughout its long history of industrial automation.

Collaboration continuity, attention to detail, and confidentiality are our guiding principles. We intend to remain on this path even in the future, with our new customers as well as our existing ones.

Flexible automation

Abrigo has integrated new solutions to its secondary packaging machines, based on the concept Modular Robotic System

The today’s trends of food industry are oriented to a growing dynamicity. The products’ life cycle is getting shorter, the production lots smaller, and the variety packaging is a benchmark of marketing. For these reasons, for food companies it’s fundamental to have production lines which include high performance, efficiency and growing flexibility. Format changeover operations must be simple, quick, safe and without possibility of error. To match these requirements, Abrigo has integrated new solutions to its secondary packaging machines, based on the concept Modular Robotic System.

Complete custom lines

We design and build systems and lines to manage the entire automation from cutting to the end of the line. 

Il Our goal is to provide "turnkey" solutions: modular technologies and unique, customized machines that are ready to adapt to pre-existing layouts.Our technologies can be integrated with each other or with our clients’ systems to create automated systems able to satisfy every kind of production need. 

These solutions include all the equipment needed to connect the parts of the line, manage product flows, and perform quality checks at different stages of the production process.

Wrapping machine and coining press for chocolate coins

The machine is fitted with an aluminium foil cutting and coin wrapping group with two coining stations. This makes it possible to double coining time thus ensuring perfect execution even in the case of very strongly marked coinings. It saves up to 10% of aluminium foil when wrapping coins of 20 to 43 mm. Which is obtained with the cutting of two wraps from one single reel at the same time. With the simple replacement of one of the two reels it is also possible to obtain coins having sides of different
New version of the old M200 machine.

Cap Applicator - DOMINICI MT121

Automatic machine to apply plastic caps on packages and boxes of various sizes.

The caps are poured into a hopper in bulk, orientated and picked up continuously by the machine via suction cups. A hot-melt adhesive system allows an even layer of glue to be applied on the cap that is immediately applied with precision and pressed down on the package until it is perfectly bonded.

Chocolate EGG Wrapping Machine - Dominici LC 901 

The egg, placed manually on the chain, is fed to the base loading station (with base picked up from a loader), the sheet cutter section (with wrapping material cut from a reel), the wrapping unit and the final tying area, with round string cut from a spool and fashioned into a bowknot. 

Standard manual feeder chain with seven-egg capacity or customized as required. Fabrication of automatic loading devices also possible. Sheet prints centered through photocell thus option to operate with continuous or centered print reels.  Simple format change, with just a few mechanical elements to be replaced and parameter settings from operator interface display.

RCFP1-T robotic Pick & Place

RCFP1-T robotic Pick & Place monoblock with positive indexing collation device for bottlepack.

MA1 partition inserter for wine bottles

The machine inserts the partions between the bottles on the infeed conveyor of the case packer after separating groups of 12 or 6 bottles. With this system, the partitions are inserted between the bottles in a position where these are not subject to any pressure and therefore there is no risk of damaging labels or partitions.

The MA1 can be combined with an MCP casepacker equipped with apecial picking head for bottles with partitions.

RCFP1-T monoblock for packing plastic trays

RCFP1-T monoblock for packing plastic trays of ready meals and pre-cooked pasta sauce in shelf-ready cases.

Kamma PKV

Euro VA

Euro PP

Depalletisers - palletisers

DEPALLETTIZERS
The modular design of our depalletisers permits the production of machines with variable configurations, to suit our clients needs.

Our depalletisers model DAM90 have a double-column structure suitable for high speed installations. This structure is manufactured in 360 steel, painted with epoxy resins. The union surfaces and the sites supporting the movements are worked by CNC (computer numerical controlled) machine tool with numerical control to grant a perfect fluidity in the trolleys’ handling.

Our depalletisers are also equipped with programmable electronic equipment: this with the aim of granting the most complete flexibility during the working phases, controlling the various movements and giving to the operator the possibility of varying the operation parameters.

PALLETTIZERS
Our range of palletisers grants a high flexibility and can handle packs, cartons and plastic crates.
The machine’s main feature is a solid column, sustaining the lifting group upon which the device forming and position of the layer are located.

In the palletisers of the PABR and PAM series, the entrance of the products is from the bottom, with motionless pallet and vertical handling of the completed layers.

The palletisers of the PAM series can be equipped with a empty pallet magazine including pallet feeding rolling chain, automatic device to insert an interlayer sheet between the layers and driven pallet outfeed conveyor for finished pallet accumulation.

Shrink-wrapping machines

The shrink-wrapping machines are automatic lines for packing with thermoshrinking film are designed and manufactured in different models, according to the type of container, to the type of package (without any carton support, with lap or with tray) and according to the production capacity of the line.

Volumetric filling systems

This system is equipped with a set of pre-dosing pistons that take the product from the filling tank, positioned in the centre of the filler, and then dose it inside the container.
Thanks to this principle, the filling accuracy is very high.

Rice line

The automatic ROTAXOR line is suitable to dry  Quick Cook rice.

The rotary drum, together with the constant internal ventilation of the sectors, assures an homogenuous rice drying. 

Pellet and Snack line

The automatic ROTAXOR line is suitable for the pellets, snacks and breakfast cereals drying.

The rotary drum, together with the constant ventilation inside the sectors, allow an homogeneous product drying. In particular, the homogeneous drying of pellets allows a very low percentage of wasted products during the following phases. 

LPS – Special Shaped Pasta Line from 200 to 1200 Kg/h

• High temperature special shaped pasta line with capacities from 200 kg/h to 1200 kg/h suitable to output special shaped pasta on trays, such as nested pasta, lasagnas,  cannelloni and large short cut pasta shapes.
• Press with vacuum tank and highly performing compression screws.
• Each machine is fitted with adjustable feet leveling the pasta line to any kind of floor
• Supporting frames are manufactured in stainless steel to grant stability and longer lifetime to the whole installation.
• High efficiency heating batteries with flanged connections.
• High density fiberglass panels lined internally with stainless steel sheet and silicone rubber gaskets.
• Hydraulic plant complete with 3-ways pneumatic valve, pump, by-pass, gauges and thermometers.
• Air exchange systems realized with stainless steel channels and butterflies equipped with air suction and air input electro-fans with pre-heating batteries.
• High efficiency axial fans with electric motors specially for High Temperature.
• Pasta trays manufactured in stainless steel and aluminum, complete with high resistance polyester mesh.
• Vertical pre-dryer fitted with high efficiency fans.
• Drying gallery fitted with vertical lifting/descending device for trays by means of PVDF guides.
• Motors fitted with high resistance transport chains.
• Storage trays section to allow a discontinuous packaging machine running.
• Independent motorized trays return.
• Ladders and handrails manufactured according to international safety rules.
• Electric control panel with automation by plc and supervision software through personal computer.
• Remote assistance via Internet.

Raw materials handling systems for the biscuit and confectio

Raw materials handling systems for the biscuit and confectionary industries; for both powder (such as flour & sugar) and liquids (animal/vegetable fats, etc.) from bulk receipt by tanker truck, big bags and containers via feeding systems, through to the storage, dosing, weighing and transport of products throughout the plant

All processes are managed by PLC with a PC interfaced monitoring system.

Handling equipment of milled products for the pasta industry

Handling equipment of milled products for the pasta industry, from bulk receipt of semolina by tanker truck with automatic feeding systems to the presses, through to storage, weighing, dosing, mixing and cleaning; Automatic micro-dosing of ingredients such as egg powder or liquids. 
Plant sizes can vary with product flow rates from 1 to 10 tons / h.

All processes are managed by PLC with a PC interfaced monitoring system.

Equipment for the Coffee Industry

Brambati is also a leader with vast experience in manufacturing processing equipment for the Coffee Industry.
We can supply turn-keys plants for the coffee industry from the reception of green coffee, through to the feeding of packaging machines, with management systems for the different stages of cleaning, storage, weighing, blending, roasting, conveying (traditional mechanical transport or the new generation transport that uses high density at low-speed), grinding and degassing.

Filling units

Caveco made filling unit for complete its packaging lines. We made most efficient solution filling units for liquid, semiliquid or solid products for all foods products like sauces, lasagne, meat, seafoods, dessert, dairy, fruits and vegetables. 

Advantage of our sistem of automatization:

• reliability of systems
• materials certified for food contact
• precision and flexibility
• touch-sceen user friendly
• Easy-Clean
• reduced costs of maintenance thanks to the excellent quality of the materials used
• over fourty years of experience

TEMA 45 & TEMA 70 Automatic Tray Sealer

Automatic thermosealing machine mod. TEMA/45 pn is suitable for closure in MAP, in thermosealing «T» and SKIN of food products in trays with lid obtained from film reel and trimmed according to the tray shape and automatic film waste rewind system.

It is employed in all production fields, small and large companies, supermarkets, butcher shops, fish markets, fruit and vegetables, satisfying the necessary requirements of hygiene and cleaning of the food industry.

The sealing machine mod. TEMA is suitable for a wide range of food products: meat, fish, ready meals (fresh or frozen), vegetables (especialy salads), diary products, pasta, etc.
This machine is suitable in all sectors of the food industry, small and big companies, supermarkets, butchers, fish shops, etc. fulfilling the necessary hygienic and cleaning requirements of the food industry.

Completely made in stainless steel and anticorodal aluminium, all the surface and the parts that can get in contact with the product, tray and film, a proper program can be performed, stored and retrieved. The package size change (in case of more than one tray type) is very easy and fast.

Magic

MAGIC “Patent Pending” is a revolutionary machine able to recognize and pack different sizes of trays without tools change!

The automatic thermosealing machine mod. MAGIC is suitable for any packaging needs in protective atmosphere (MAP) of food products in preformed trays with compatible thermosealable film. The machine is expressly conceived for working in the food industry. 

The thermosealer mod. MAGIC is able to work in the following ways : 

• only sealing: it is able to seal trays in material plastic, aluminum or coupled cardboard.
• in vacuum and in vacuum + Gas (MAP): to seal trays in material plastic, aluminum or coupled cardboard.
• with SKIN system: the system allows to create, with the use of a specific film for this application, a skin effect inside a preformed tray, with the film perfectly following the shape of the packaged product.

Complete Packaging lines from premade trays

CA.VE.CO.'s core business is made from complete lines for filling and packaging sauces, lasagne, meat, seafoods, dessert, dairy, fruits and vegetables. We can supplie tailor made implant.

Advantage of our sistem of automatization:

• reliability of systems
• materials certified for food contact
• precision and flexibility
• touch-sceen user friendly
• easy-Clean
• reduced costs of maintenance thanks to the excellent quality of the materials used
• over fourty years of experience

IF318 fully Robotized Monoblock Loading Unit

CAMA GROUP proudly show-cases its latest Break-Through Generation (BTG) systems.

Cama’s new IF318 ROBOTIZED MONOBLOCK LOADING UNIT includes the latest technological innovations by CAMA Group and marks an industry milestone with the highest standard of Research & Development in packaging automation.
The fully robotized IF318 monoblock carton forming/loading/closing system packs food and non-food products into paperboard or corrugated carton or case. On this innovative “pitch-less” integrated platform, working with a given product infeed capacity, you are free to change the number, and so the pitch, of boxes handled at each of the 3 stations. Each operating station is robotic and de-coupled from the other ones, thanks to the independent electronic movers of the iTrack platform.
In the forming station, the robot picks up the flat blanks from the magazine and forms cartons, which are then conveyed, held on the movers, to the buffer zone, where they wait – in the desired quantity – before moving up to the loading station. A multiple pockets racetrack in-feed system conveys products, which the second robot picks and loads into the cartons, in the required configuration. Moving through the following buffer zone, the loaded cartons are finally closed (in the set quantity) in the closing station, with a final glue stream.
Looking at the specific system, some important technical solutions stand out for smart innovation:
-Pitchless box indexing system, the heart of the whole system, allowing 3 independent phases (forming, loading, closing) from each other.
-Innovative variable box handling device, which allows automatic changeover for all required carton/case size along the track, notwithstanding their shape and size, thereby making size changing useless!
-100% Fool-proof size changing, allowing the operator tooless format changes for both robot heads and machine components, in a safe and unmistakable manner.
CAMA, with this last innovation, introduces to the world market the first secondary packaging system that has true hygienic design!

IG Complete Robotic Line

CAMA GROUP MARKS A NEW MILESTONE IN R&D.  NEW HIGHER STANDARDS WITH THE LAST BREAK-THROUGH GENERATION SYSTEMS

The IG Complete Robotic Line to pack flowpacks in multi-flavour and multi-layer different collations, sold to a global multi-national leader in its sector, will be shown with agreement by Cama’s Customer. The system comprises of two robotic units in line.
The infeed products come in primary packages (flowpacks) on two lanes, one lane for each flavor. The dual-lane conveyor runs down to the center of the Cama IG270, where four Delta Triaflex robots pick the products, mix the different flavours in several different layers configurations and place them onto a special conveyor. This conveyor takes then the products - so collated in single-layers - to the following IG273 loading unit. Here, a 3-axis robot loads these products layers collations into empty trays, previously positioned by a Cama phasing unit. Loaded trays finally run on the conveyor up to the line outfeed point.
The impressive features of the new Break-Through Generation models clearly explain the reasons why Cama has been able to make a step change in innovation in secondary packaging machinery, and to successfully expand in new markets all over the world.
The very last technological innovations by CAMA Group mark a milestone in R&D, raising the standards in packaging automation.

• Higher Hygiene Standard
• No hollow body
• No horizontal surfaces
• No water/dust/dirt retention
• No tie wraps
• Easily identifiable contamination
• Easy cleaning
• Open Profile
• No bundled cabling (ICR, Integrated Cable Routing)
• Safe «Easy Entry» and Ergonomics
• Zero «unsafe» Access
• Increased accessibility
• Flexible Frame and Reduced Footprint
• Flexible modular configuration to better suit machine and factory layout requirements
• Cabinet-free technology
• Optimization of floorspace
• Energy Saving Engineering
• Optimized system design and components selection to reduce energy consumption
• Fool-proof Sizeparts Recognition
• User-friendly, fast and tool-less changeover

 - Reduced start-up time after changeover

Cartoning Machines CL Series

A NEW SIDE LOADING CONCEPT, PART OF THE BREAK-THROUGH GENERATION

A new Side Loading concept was engineered in Cama to offer the maximum flexibility and efficiency. According to Cama, the System meets expectations of those customers looking for a solution able to work with different speeds, product sizes and at times relevant product variations and carton dimensions. This is not simply a New Cartoner, but a COMPLETE SYSTEM which could be an alternative to a Cartoner and a Top Loading Unit.

DETAILED DESCRIPTION

Cama has introduced the CL175, a new cartoning machine, which has been completely redesigned, both in layout and functioning. Cama’s new side loading cartoner offers maximum flexibility with minimal changeover. Going into details, the CL 175 consists of three main operating stations: in the first one, the carton box is picked from the storage station, opened and placed into the movers’ pockets. After that, it moves to the next station for the product insertion. Two boxes at a time are picked and placed in continuous motion, with movers adapting their speed to the rotary feeder’s one. The boxes remain instead in a stand-by position to receive the items. As this step is completed, the carton boxes are moved towards the final closure station, which can work in continuous or intermittent mode. "The movers are electronically aligned with the devices operating in the different stations; they move independently of each other and adapt to different speed requirements”, Panepinto, Operations Director at Cama Group, points out.

Vision driven naked products Pick&Place

Cama’s unique approach with this new multi-robot application provides a single controller for the entire system
 
Top Speed Multi Delta line in a reduced footprint
One way straight to full efficiency

Cama has been continuously investing in R&D. At least 5% of the yearly Cama turnover is dedicated to Research & Development, because to be a leader means to be able to satisfy the new challenges coming from the market while taking advantage of the latest technological improvements. For over 20 years, Cama has been engineering and manufacturing its own robots, in order to provide one sole supplier secondary packaging systems. The main advantages of this philosophy follow:

• One sole supplier responsible for both packaging machines and robots.
• No “black boxes”, thanks to open software together with an instruction manual.
• Robots conceived for the packaging business manufactured by a packaging specialist.

Currently, Delta type robots are playing a major role in the packaging business, thanks to their versatility. Once again, Cama is leading the path with unique and highly reliable solutions.

The picture provides a great example of Cama’s capability to innovate, enhancing a standard system to produce at maximum efficiency. 12 Delta type robots, RB588 model, are integrated in a single loading unit cell. The robots are placed 6 by 6 in two parallel lanes, share the same working area as they pick and place products from the product transport conveyor. Thanks to the Cama patented anti collision system, each robot knows its position and the position of the robots around, avoiding any conflict in picking and placing. The picked products are then placed into trays moving in the same direction as the products, resulting in a co-flow principle which, by means of an accurate software developed by Cama software specialists, guarantees the full fill of all the boxes/trays. One single artificial vision camera drives all the 12 robots. The Co-Flow by Cama is the fastest way to achieve efficiency.

Primary advantages of the Cama robotic application:

• Optimal, fast and gentle-handling solution that proved not to damage delicate products such as naked chocolates.
• Easy handling of extremely irregular chocolates, guaranteeing minimal waste of products.
• The Cama Smart Vision System that optimizes the management of the product by automatically selecting products according to pre-established dimension and arrival speed.

Cama’s unique approach with this new multi-robot application provides a single controller for the entire system, based on a standard technology that can be managed by a trained engineer. Consequently, all functions are integrated in one control system, while the number of interfaces and component costs are reduced.

JT PRO

Designed for easy integration on automatic lines, JT PRO is completely servo-driven and it has been rationalized in order to improve the cost/performance ratio.

• Highly ergonomic and maintenance friendly
• Long dwell crimper option available
• Designed around the basics of TPM principles
• Highly modular design
• Available in the F (base) and A (fast) versions
• Available in right-hand and left-hand versions

CCI

Standard features:

• In-line case infeed on a powered roller set
• Positive feed by means of two laterally adjustable chains with pusher lugs
• Mechanical device to fold the transversal flaps
• Adjustable folding shoes to fold the longitudinal flaps
• Automatic glue dispenser for hot-melt glue strips, with distributors fitted on adjustable trolleys with position indicator
• Compression unit to guarantee a perfect adherence of glue points
• On-board electrical cabinet 
• HMI touch panel interface for recipe selection, fault display and parameter editing

Optionals: 
Tape case closing optional, which folds automatically the 4 upper flaps and applies a U seal of pressure sensitive tape on the top and bottom seams of the cases

PNM - PNM/C

Complete range of automatic mixers for dosing and mixing chocolate masses, creams and compounds consisting of solid, powder or liquid raw materials, such as refined sugar, crystal sugar, cocoa, butter, milk, etc.

The PNM mixers are able to optimize the mixing cycle thanks to a series of special features starting from the precision of the electronic dosing system (using load cells) up to continuous feeding of the refining lines.

Powertech

At Interpack 2017, CFT extends its product range introducing a new volumetric piston filler specially designed to gently treat products containing  big pieces  or  large chunks.

The machine is featured with a suitable nozzle for filling the big particle safe and undamaged into the container.

The machine ensures an excellent filling accuracy and constant product infeed.

POWERTECH has a  robust construction for reliable and long life-time, it has a simple design for low maintenance and it is easy to operate.

The main advantages of the machine are the following:

• Higienic design
• Complete automatic cleaning system without manual intervention or dismantling parts
• Synchronization worm-screw at variable pitch with quick disassembly design
• Motorization with servomotor and can-stop function
• Full automatic height adjustment of the volume ring and product bowl
• High flexibility in different dosing volumes
• Complete automatic set up of the machine from HMI

Metal detector System for liquids and viscous products, past

Metal detector designed for installation in food production environments where there is a need to inspect liquid, paste and slurry products as they travel through process pipelines. Is the perfect solution for the inspection of the following product types: 
Soups, Sauces, Jams, Dairy
Pipe Connection: SMS, DIN, CLAMP

METALIM TOR-AL for miced meat

The METALIM TOR-AL metal detector is composed by a Comp-Al electronic board that controls the whole system and by a TOR-AL transducer with a circular passage. 

The metaldetector is normally installed on a supporting structure: the product to be checked passes through the passage inside a pipe. Furthermore, CO-EL designs and manufactures stuctures following the client's specifical requests.

Automatic ejection valve available!

METALIM TUNN-AL

The METALIM TUNN-AL metal detector is composed by the Comp-Al electronic board that manages the whole system and by a TUNN-AL transducer.

The metal detector is normally mounted on a conveyor that transfers the product through the metaldetector's passage.

The metal detector can be fitted with many accessories such as rejection systems.
COEL metaldetector are completely customizable to meet each client's requirements. Alternatively, we sell the metaldetector head alone for installation on pre-existing devices.

Ball refining plants

Productivity from 100 kg/h up to 250 kg/h and above

Technical features
level control instrumentation, temperature control instrumentation, absorption control instrumentation, safety devices, thermal insulation, cladding phono-absorbent

Technical description
Coming out from many years of experience, they mark a point of reference in ball refining. Suitable for creams, chocolate, chocolate substitute, hazelnut paste. The parts contact with the product are in stainless steel with high resistance. A good workability can be obtained yet from products with fat percentage of 30% in the components of the recipe. The fineness attainable varies, depending on time of refining, and can reach 22-24 microns. The machine can be supplied alone or with premixer unit of ingredients, with management of processing cycles automatic with PLC or manual. It is foreseen montage on platform to have a compact unit and the smallest size.

1002 - Vertical cartooning machine

The  vertical cartooning machine 1002 is designed to process multiple products: powdered and frozen products, short cut pasta, sweets, sugar, salt, dried fruit and vegetables, animal feed, seeds, etc.

C35 SA - Vertical carton forming machine

C35 SA vertical carton forming machine is the stand-alone version of the C35 BS model as well as the optimal solution to adapt a flexible carton forming machine, suitable for the pharmaceutical market, to the customer’s line needs.

1001 - Vertical cartooner

The vertical cartooner 1001 is designed to process multiple products: short cut pasta, rice, sweets, candies, chewing gums, chocolates, chocolate powder and oatmeal, cereals, dried fruit, dried vegetables, pet food, seeds, etc.

Vibrosifters

The Cusinato Vibrosifters are versatile and reliable, very important attributes for this type of machine, which is subject to a significant amount of mechanical stress. Modern and sturdy, built with top quality components: the full range of Cusinato Vibrosifters guarantee a long life with maintenance reduced to the minimum.

Storage silo systems

Cusinato offers Silos manufactured with an exclusive system: a robust metallic weight bearing structure designed to carry product loads of particularly high weight, also considering the feeding systems (Belt or Bucket Conveyors). Cusinato has also developed an exclusive system for the fixing of panels, which prevents the formation of cracks due to the inevitable natural expansions and temperature changes of the environments in which they are installed, avoiding product leaks or stagnation.

Patented pivoted bucket elevators and conveyors

The Cusinato bucket conveyors are ideal for transporting fragile or delicate granular products such as: long and short pasta, legumes, dried fruit, candy, frozen food, pet food, chemical and granular products in general. They are available in different sizes and types to solve every vertical and horizontal transport problem. Each machine provides maximum reliability over time with a minimum level of maintenance and full respect of the load.

COLORADO 660 PP/PE – Vertical form, fill & seal machine

COLORADO 660 PP/PE, controlled by PLC. General technical characteristics:

• Main Structure made of varnished steel;
• Electrical cabinet is fixed to the machine;
• Motorized film-reel unwinding system;
• Motorized film-pulling unit;
• Self-centering reel holding unit;
• Sealing system with 3 independent movements, for a better sealing and for the prevention of the knife breakage;
• Bag length measuring system: Encoder
• End of film automatic detection system with automatic machine pause when the film-reel is over;
• Sealing bar safety device;
• Sealing System: Hot bar (PP) or Impulse Sealing (PE);
• Interchangeable forming tube having. external diameter of max 190mm;
• Max. bag length: 300mm (600 mm by double sealing cycle);
• Max. empty bag width: 300 mm;
• Max width film reel: 650mm;
• PLC control system;
• CE Certification;
• Power Supply: 400V-50HZ-3 phase+N-Ground;

ORION 700 E

Electronic Horizontal Flow-Pack machine complete with rotary sealing jaws and Film Roll Holder from the top, composed of:

• Main machine structure in painted steel RAL 9006 and stainless steel AISI 304 guards;
• Cantee lever style construction with all the mechanical transmissions positioned behind the machine separated from the product flow area;
• 2600mm long infeed conveyor (usable loading space 1800mm approx.) complete with stainless steel AISI 304 deck plates and side guards;
• Food grade nylon pushers and pushers supports;
• Longitudinal fin seal assembly carried out by 3 sets of independent fin wheels diameter 120mm. First set is for pulling , second one is for sealing and third one is for driving.
• Pneumatic opening of the fin wheels;
• One up-rotary motion sealing assembly with 350mm wide jaws and transverse or longitudinal sealing pattern complete with inclined cutting knife assembly . Sealing surface width 12,5mm;
• Electronic torque limiter on transverse sealing jaws;
• Motorization by means of 3 brushless motors ,one for the infeed conveyor, one for fin wheels assembly and one for transverse jaws assembly;
• One self centering cantilever film roll holder 700mm wide from the top;
• Discharge conveyor belt one meter long complete of independent motor controlled by inverter;
• Shock proof Plexiglas safety guards with safety micro switches;
• Color touch screen with the possibility to store up to 99 working programs;
• On adjustable or one fixed forming box;
• Machine direction from left to right as shown on general catalog;
• Pneumatic components: FESTO;
• Machine built in accordance with CE standards;
• Voltage: 400V , 3PH , T+N

YUKON – Vertical bagger

Vertical form, fill and seal machine, model YUKON PE with centre folded film controlled by PLC Siemens.

• Main Structure made of varnished steel;
• Electrical cabinet is fixed to the machine;
• Pneumatic reel-holder shaft;
• End of film automatic detection system with automatic machine pause when the film-reel is over;
• Motorized film-pulling unit;
• Film-unwind process is carried out by a toothed belt coated in Linatex;
• N.1 Loading station fully respecting the ruling safety norms;
• Pneumatic unit for horizontal sealing and cutting processes, with sealing band and knife;
• Pneumatic unit for vertical sealing and cutting processes, composed of a hot bar fit to an adjustable sliding block;
• Bag length measuring system: Encoder
• Exit conveyor belt, which holds and leads the already made bags outwards. It can be adjusted (up/downwards) according to the vertical size of the bag;
• Film pulling device for wasted film;
• Max. bag length: 500mm;
• Max. empty bag width: 480 mm;
• Max film reel width: 570mm.
• PLC Siemens control system;
• CE Certification.
• Power Supply: 380V-50HZ-3 phase+N-Ground.

Robot cells

The multisector DUETTI past, present and future experience in developing customized robot systems for palletizing and case packing, ensures the already solid know how base continuously expands

Why use an anthropomorphic robot?

• Improve product quality and consistency
• Improve working conditions for personnel
• Increase production
• Increase production flexibility
• Reduce waste and increase earnings
• Improve safety in the work place
• Limit demand for specialized personnel
• Reduce capital costs increasing efficiency
• Save production space

DUETTI is able to develop a project studying the best solutions in terms of flexibility, productivity and space. The pick-up heads are the result of years of experience and can be custom designed or modified depending on the product to be handled.

A innovative design combined with the wide possibility for auto-programming make these systems an important investment for the integration of future production lines.

Depalletisers

The depalletising solutions break down into the two main categories: Layer or inflatable tubes depalletisers

• SWEEP: transferring a whole layer of product at a time the pallet to an outfeed table; stability and integrity of the product during transfer is ensured by a series of supports.
   
• INFLATABLE TUBES: depalletising of the product by pick-up and deposit with cartesian movement. The system uses a gripping head with inflatable tubes for rows of products for a stable transfer of the product.

Automatic Carton closers and units

The carton closing modules manufactured by DUETTI are automatic machines for top closing/sealing of the American (RSC) cartons by ADHESIVE TAPE or HOT-MELT GLUE. Some models are also suitable for sealing both the upper and lower carton flaps if this has not done before.

Lid/cover forming and positioning modules for open (HSC) cartons or display boxes are also part of the range.

Printing on objects

CODITHERM, PRINTING EXCELLENCE

Coditherm printers are designed in the Eidos research and development workshops to implement the advantages of digital printing flexibility on industrial products. By implementing clean and environment-friendly methods, Coditherm can be used to print small batches with variable data (dates, forward or backward number sequences, texts, lists of ingredients, barcodes, two-dimensional codes, logos) directly on plastic surfaces, porous materials, irregular substrates, rigid and round objects without interrupting the production process and guaranteeing object traceability.
SAVING
With Coditherm you can print variable data without needing to store plates: real-time printing and the result is immediately dry and clean without needing particular drying processes.
FLEXIBILITY
Coditherm is ideal for marking variable data on small batches. A wide range of thermal ribbons are available in an array of colours for all applications. A complete set of alphabets, numbers and logos allows to create all data settings.
INTEGRABLE
Coditherm may be supplied as printing head or pre-fitted on a desk support with sliding device and guards for semi-automatic operation. It is suitable for replacing hot or pad printing. No particular changes to the packaging machine are needed.
QUALITY
Thermal transfer technology guarantees high-definition printing which is resistant to frequent washing, scratching, rubbing and external elements, such as oil, petrol or alcohol.
SIMPLICITY
With an integrated electronic unit and touchscreen, you can adjust printing parameters or edit data retrieved directly from the memory of the device, from a USB flash drive or a connected computer.
VARIABILITY
Coditherm can print on surfaces with very different compositions and features, such as plastic, smooth wood or leather, fabric or thick coats of paint on metal.

Printing on film

SWING, FAST PRINTING SYSTEM

Thermal transfer technology makes Swing an ideal solution for overprinting variable data (dates, forward or backward number sequences, text, lists of ingredients, barcodes, two-dimensional codes, logos) on plastic film or paper. A solution which allows to print directly on the production line, to the advantage of printing speed and quality.

SPEED
With Swing you can print up to 1000 mm/s or up to 350 prints/minute for high-definition applications (up to 12 points/mm - 300 dpi) without ever stopping the production line.
SAVING
With the thermal transfer printing you can change the head without changing the plate. And you can save thermal transfer ribbon by using the ribbon saving functions.
FLEXIBILITY
Swing has a bracketing system ready for the most popular machines on the market and comes in a variety of models according to the operation of the packaging machine.
SIMPLICITY
With Swing you can print variable data on small batches or intervene on the printing parameters directly on the touchscreen, by connecting to a computer or by using a USB flash drive.

Printing on labels

PRINTESS, THE LABELLING ROBOT
Printess is the result the expertise of Eidos in designing and making thermal transfer printing systems. It is a labelling robot for automatically printing and applying labels quickly, reliably and safely. It is robust and ideal for industrial environments.

SPEED
Printess can print high-definition self-adhesive labels (300 dpi) at high speed (up to 500 mm/s) applying them directly onto stationary or moving objects moving very precisely.
INTEGRABLE
Printess printers implement SATO and ZEBRA standards allowing integration on all packaging lines with no problems of compatibility.
MODULARITY
With the integrated printer and applicator system, you can choose from an extensive range of applicators and modules designed, developed and tailored by Eidos for specific needs.
SIMPLICITY
Variable data can be invoked directly on the production line on the touchscreen connected to a remote PC or uploaded from a USB flash drive.

Packaging machine F1000 + volumetric belt doser DT10

FROM 5 TO 30 kg

Packaged products: sand, lapillus, perlite, gravel etc.

Packaging machine F1000 + weigher with dual feeding Auger B/

FROM 5 TO 25 kg

Packaged products: spices powder, flour, milk powder, powder for confectionery, chemicals , plaster, cement, pre-mixed for building, etc.

Packaging machine F700 + Vertical Auger DOSER DV5000

Packaged products: spices powder, flour, milk powder, powder for confectionery, chemicals , plaster, cement, pre-mixed for building, etc.

Skilled 504

The SKILLED 504 is an electromechanical robot with articulated cinematic structure type SCARA with 4 interpolated axes, and a working area of 360°.

Skilled 304

The SKILLED 304 is a 4 axis articulated arm type robot with 310° degree work area access. It is the best of the European Technology: German innovative “muscle” from KUKA with components in carbon fibre composite (CRP) for lightness with strength and the electronic & software “brains” from SKILLED by EUROIMPIANTI for accuracy and convenience.

Skilled 101

SKILLED ant 101 is a very simple palletizing robot that requires no installation; it has a modular construction and can be adapted to any pre-existing product conveyor and packaging line. SKILLED ant 101 can be trasported in a standard container and, on delivery, the machine is completly assembled and ready for use.

Depalletizer for jars and cans

The depalletizer is a machine that is suitable to automatically depalletize empty containers from pallets and place them on the conveyor belts of the production line. Depending on the models, the depalletizer can depalletize pallets containing glass jars or bottles of any shape except pitcher-shaped or pallets containing cylindrical tin cans. The machine is designed to process containers with Ømax=155 mm and Hmax=235 mm, palletized on pallets with max. dimensions 1420x1120 mm and Hmax=2600 mm.
The depalletizer consists of a sturdy structure made of AISI 304, which is composed of tubes and folded sheet metal, suitable to receive and support various types of equipment. The operating cycle of the depalletizer is fully automatic and is controlled by a PLC in order to guarantee high production yield, simple management and great reliability of operation over time.

Aseptic filling

...of presterilized bags
With over 600 aseptic plants sold worldwide, FBR-ELPO is considered a leading company for the manufacturing of aseptic fillers for liquid, pasty and concentrated products as well as for products with pieces, based on tomato, fruit, milk and its by-products. Aseptic bags with 3, 5, 10, 20, 200 and 1.000 liter capacity are used.

FBR-ELPO fillers, easy to use and completely automatic, can be manufactured with a filling system by means of a flow-meter or with loading cells, using all caps and spouts existing on the market; the sterilization is carried out with steam or with a disinfectant chemical agent or with sterile air.

The whole production cycle is controlled by an “Intelligent Vision System” (IVS) consisting of an Industrial Touch Screen PC and a PLC.

The Bag-in-Box range for filling 3, 5, 10 and 20 liter aseptic bags, with operating capacities up to 10.000 l/h, is highly appreciated in the dairy sector where FBR-ELPO has gained great experience thanks to the manufacturing of equipment for filling milk and its by-products, milk-shake, mousse, cream, for the most important brands of the field.

FBR-ELPO also manufactures ultra-hygienic fillers for the automatic filling of web bags provided with cap/dispenser for products such as wine, oil, water and other liquids and/or semi-thick products which do not need to be aseptically filled.

FBR-ELPO fillers can be coupled to tube-in-tube, scraped surface, plate or flash cooler sterilizers.

Fruit Processing

Processing lines and concentration plants
The experience gained with the processing lines for continental and tropical fruit, has let FBR-ELPO consolidate its presence worldwide, manufacturing cutting-edge equipments for the production of:

• pulpy juices, clear juices and/or nectars
• natural, semi concentrated and concentrated purees
• diced fruit, treated also aseptically
• jams

Tomato processing

Processing lines and concentration plants
In order to obtain an excellent finished product, the raw material has to reach its destination in the shortest time, thereby reducing the stress it has already undergone during the mechanical harvesting and its transport to the factory.

To safeguard the tomatoes to be processed, it is advisable to adopt the most suitable solutions for the unloading, washing and sorting operations. For this reason the machines composing the different sections of the processing line have to be conveniently combined.

FBR-ELPO manufactures machines for the production of:

• tomato puree
• tomato paste
• diced tomatoes
• tomato pulp

Multi-function robotic systems

ZEUS is a flexible robotic system able to satisfy the packaging needs for almost all container and pack types and sizes thanks to the wide range of its special lifting heads. ZEUS peculiar features make it the best alternative to the traditional systems for containers handling, palletizing & depalletizing and crating.

Pasteurizing, heating and cooling tunnels

The FMT company, with over a hundred pasteurisers installed all over the world, is recognized as a leading company of the sector. 
The easy functioning and maintenance as well as the quality of the treatment made, make of FMT pasteurisers an ideal solution to carry out pasteurizing, heating and cooling cycles on glass and plastic bottles and cans.  The FMT's tunnels are suitable to handle all containers. The modular design allows to customize the machine for many applications.
The innovative and well established know-how concerning the accumulation control of pasterurising units (UP) also known as ACSPU (Automatic Control system of pasteurizing units) permits the temperature control right there where the UP are accumulated (bactericide effect) and the maximum value of loaded UP, minimizing the energy and cooling water consumptions.

Capping machines

Our capping machines, entirely manufactured in stainless steel, have been designed to allow the capping, both with and without vacuum (steam technology), of glass jars and bottles with different kind of caps. The capping machines can be supplied together with the caps feeders, which model is selected depending on the specifc needs of the customer.

Pocket Fillers

Our telescopic fllers are ideal for the flling of glass and tin plate containers with solid, diced, sliced and granular products, such as mushrooms, mais, peas, small vegetables, fruit salads, cherries etc.

Vibration linear fillers

Our vibrating linear fllers (series RVL) are suitable to fll the glass and cans with with whole or diced fruit or vegetables, such as cucumbers, onions, pickled vegetables, olives, artichokes, mushrooms etc.
These machines are extremely versatile and require no tool changes for the different formats productions.

Filling & seaming synchronised groups

Synchronized groups of filling and seamers. Wide range of filling systems suitable for different applications.

Leak Detection, Pressure measure, Vacuum Measure, Gas Analysis

A Complete range of INSPECTION SYSTEM based on the innovative LASER SPECTROSCOPY TECHNOLOGY.

From the LEAK DETECTION to the MEASUREMENT of the internal PRESSURE, passing to the MEASUREMENT of the VACUUM level until to the detection of low CONCENTRATION of GAS.

This revolutionary technology allows to inspect the products
INDEPENDETLY to the SHAPE, MATERIAL AND COLOR of the Closures and containers*. 

PCS700-LS Series
It allows to DETECT the LEAKS in sealed containers.
This is possible through the direct measure of the pressure inside of Carbonated or LN2 dosed products, or the direct measure of the vacuum level inside the pasteurized or hot filled products

SDS700-LS Series
It allow to detect very low percentage of CO2 in sealed continer due to the presence of fermentation,
typical in case of microbacteriological activities

EVO-01 Serie - Laboratory Instruments
A complete range of high precision laboratory instrument that allows the NON INVASIVE and NON DESCTRUVCTIVE analysis
of the gas inside to the sealed container (CO2, O2, N2, ...). The measure are repeteable in time and don't require preparation or alteration of the product. 

*only 5 percent of transparence is needed

RO 3003 P

Rotary sealing machine for all types of heat sealable materials for packaging of heavy duty bags.

It stands out in the crowd for its extraordinary flexibility in use, and its capability of working with all types of heat sealable materials.
It guarantees a sealing width of 15 mm on bags in PE, Polyester-PE, AL-PE, PA-PE.

Designed to be the sealing station in automatic packaging lines, or used as independent heat sealer.
Max speed up to 20 mt/min., dual temperature control through digital temperature controllers, Cooling by forced air · Seal pressure adjustment.

Supplied on stand with locking castors with adjustable in height sealing head, electrical components and control panel are in a remote control box mounted away from the sealing head.

RO 3001 P

High speed rotary sealing machine for all types of heat sealable materials, for packaging of a wide range of products, from food to chemical/pharmaceutical to parts and assembling etc.

Built in stainless steel.

It stands out in the crowd for its extraordinary modularity in use and its capability of working with all types of bags made in flexible heat sealable materials.

TS P

Heavy duty highly flexible impulse sealer, to be used with polyethylene and aluminum or paper coated sacks.

Activated by three closing electromagnets.

8 mm width sealing as from DIN rules, to seal also sterilized pouches.

Separate adjustment of sealing time and temperature.

Also supplied mounted on adjustable stand with locking castors, it can be easily installed anywhere alongside packaging lines.

Pie Production Line

GEA Tartomatic is the most compact and flexible pie machine on the market for production of a wide variety of pies and tarts in different shapes and sizes. The key part of the machine is the extruder that guarantees the gentle and efficient handling of dough and the highest available volume accuracy. The high-precision stamping process ensures perfect pie shell, with exactly the right dimensions and thickness, for consistent product quality and weight. Also on show will be an integrated volumetric piston depositor for cream or jam for producing classic tartlets.

Complete cupcake production line

Seen on show for the first time will be the GEA Comas high-capacity cupcake production line mounted on a GEA Imaforni tunnel oven. This part of a complete cake production plant on the GEA booth will include: a high-speed rotating paper cup dispenser to deposit self-supporting paper cups; a high accuracy volumetric multi-piston depositor with brushless motors and interchangeable head for easy washing and fast product changeover; and a convection tunnel for perfect baking.

New integrated system for soft biscuit and cookie lines

GEA’s experienced staff will show an integrated system comprising a GEA Imaforni rotary molder for soft biscuits combined with a GEA Comas co-extruder machine for cookies. This new solution provides even the most demanding customers with a flexible production line for a huge variety of rotary biscuits, wire-cut cookies, smooth biscuits, two-color center-filled cookies and fig-bars. The GEA biscuit and cookie line offers high performance and excellent accuracy in every biscuit; this results from GEA’s extensive experience with a worldwide installed base and a constant effort to satisfy customers’ needs.

GSP 55 EVO

GSP 55 EVO is the result of our machines' evolution and of many experience's years in the field of horizontal products' packaging.

Electronic Horizontal Pillow Pack Wrapper, versatile and reliable, very flexible in the format-change, suitable for food and non food products, both for single-dose and for multiple packages.

Cantilever frame and easy accessibility, together with sanitation (sanification) principles, easy maintenance and safety, it has been constructed for, allows this wrapper to distinguish itself.

GSP 50 EVO

GSP 50 EVO is the result of our machines' evolution and of many experience's years in the field of horizontal products' packaging.

Electronic Horizontal Pillow Pack Wrapper, versatile and reliable, very flexible in the format-change, suitable for food and non food products, both for single-dose and for multiple packages.

Cantilever frame and easy accessibility, together with sanitation (sanification) principles, easy maintenance and safety, it has been constructed for, allows this wrapper to distinguish itself.

Wrapping machine GSP45 EVO

GSP 45 EVO is the result of our machines' evolution and of many experience's years in the field of horizontal products' packaging.

Electronic Horizontal Pillow Pack Wrapper, versatile and reliable, very flexible in the format-change, suitable for food and non food products, both for single-dose and for multiple packages.

Cantilever frame and easy accessibility, together with sanitation (sanification) principles, easy maintenance and safety, it has been constructed for, allows this wrapper to distinguish itself.

Pre-made sterile pouches

Pre-made z-belt sterile pouches with central saddle for a perfect integration with the aseptic filler. The packages in multilayer high barrier flexible material have advantages of sustainability, convenience, functionality and safety thanks to reduced weight and volume, to special shapes and formats, and to easy opening features.

Pre-made Stand-up Pouch

Pre-made stand-up pouch, even shaped with punched handle for an easy grip. Multilayer, high-barrier oxygen-resistant laminate with strong mechanical properties. Rotogravure, high-quality printing makes on-pack communication easier and pleasant and enhances product appearance. Pouches can be sold singularly or in a “z-belt” version, suitable for Goglio’s GNova system.

Aseptic Packaging

Goglio produces a complete selection of flexible packaging in metallized, alufoil, coextruded and transparent materials together with caps and spouts suitable for any kind of product transformed by the food industry. 

Hot Filling System

Hot Filling technology allows to package pasteurized products in pre-made pouches. It can be successfully applied to tomato derivates or other products, in formats from 70ml to 10 litres. 

Aseptic System
Aseptic technology is conceived to package sterile products in z-belt pre-made pouches treated with Gamma-rays, in formats up to 5.000 ml. The G Novasteril line opens, fills and seals the pouches in the sterile chamber.

Diamond 650 Box motion

The IFP Diamond 650 box motion wrapper is a particularly versatile machine designed to wrap individual products with or without tray using shrinkable or non shrinkable film. 
Its cantilivered frame and its great accessibility make the maintenance and cleaning operation very quick and easy. This model can suit your specific requirements and is available in both stainless steel and painted version.

The size range and the continuous rotary side sealing system permit the wrapping of either short or very long items such as profiles or unstable products. Equipped with its standard motorised infeed conveyor it as the possibility to collate multiple packages either in line or side by side. Speeds of 99 per minute are possible with the further possibilities of auto collating and loading.

The option to have this range configured right to left or left to right gives the opportunity of one operator supervising the operation of two machines at the same time. The touch screen permits the storage of up to 99 different programs offering motorised auto size change between different wrapping requirements. Practical and easy to understand controls minimise the time from installation to profitable production.

Diamond 650 2 Belts

The IFP Diamond 650 2 belts wrapper is a particularly versatile machine designed to wrap individual products with or without tray using shrinkable or non shrinkable film. Its cantilivered frame and its great accessibility make the maintenance and cleaning operation very quick and easy. This model can suit your specific requirements and is available in both stainless steel and painted version. 

The size range and the continuous rotary side sealing system permit the wrapping of either short or very long items such as profiles or unstable products. Equipped with its standard motorised infeed conveyor it as the possibility to collate multiple packages either in line or side by side. Speeds of 70 per minute are possible with the further possibilities of auto collating and loading.

The option to have this range configured right to left or left to right gives the opportunity of one operator supervising the operation of two machines at the same time. The touch screen permits the storage of up to 70 different programs offering motorised auto size change between different wrapping requirements. Practical and easy to understand controls minimise the time from installation to profitable production.

Sleeve And Batch Sealers + Shrink Tunnel

Automatic wrapping machine model TWIN T 75/N with in-line feed system using motorised conveyor belt, oscillating sorting unit for 1 to 6 lines and automatic formation of multipacks.

Buckets Line

The ILPRA Bucket Line is designed to package a wide range of liquid and viscous products. All models can perform both in sealing only and in MAP (Modified Atmosphere Packaging).

This range of machines are able to satisfy several production needs from low output production runs to high size industry.The Foodpack Bucket Line can be customized with several options, such as snap on lids, denesting units and dosing systems.

All models are primarly constructed of stainless steel AISI 304, due to this the machines can be used in wet environments and for ease of operation and washing front and rear doors of the machine have been designed to give immediate access to all areas.

Foodpack Speedy

The Speedy is the first automatic model belonging to our FOODPACK range of tray sealers.
This model is manufactured in hundreds items every year, and is designed to meet the highest constructive Standards.
The machine is mainly constructed in stainless steel, Class protection IP65, and is conceived to be a cost-effective model. Just few of its strongest points: reliability, easy cleaning and maintenance, a simplified software for working parameters, many available accessories which make the machine fully customized. ILPRA improves the Speedy performance with innovative technology to obtain either low consumptions or capacity increase. For instance the Progas technology, as standard on the FOODPACK range, will reduce the gas consumption of 40% than traditional solutions, while the mechanical Speedy version avoid the cost of compressed air and reduce the maintenance ones.
 FOODPACK Speedy Emec is the mechanical version of the FP Speedy and compared to the FP Speedy the FP Speedy Emec has a slightly larger sealing area.
The Emec engineering avoids the cost of compressed air and reduces the maintenance ones.
The FP Speedy Emec is an in-line machine and as the FP Speedy it has been designed in varoious versions of sealing techonology: as sealing only version, vaccum version and MAP (Modified Atmosphere Packaging) verison.
As the FP Speedy even the FP Speedy Emec has been realized stainless steel, class protection IP6. Thanks to the materials used for its manufacturing, the FP SPEEDY Emec is suitable for working in wet and/or aggressive environments.
The Speedy Emec has a suitable structure where it’s possible to place denesting systems, fillers and other options.

M7 - Fully automatic high production tray sealer

The machine is available in two versions: N for sealing only and V/G for vacuum packaging or vacuum/gas packaging.

High Technology
The machine is designed with ILPRA E-MEC technology based on electro-mechanical motion of working stations which offers low energy consumption and low maintenance. The Mmodel is designed to be integrated into existing customer’s production lines. The changeover is extremely simple with new mechanical lift system.

The new film unwind system provides high precision both in working and in print centering.The revolving touch screen control panel features a friendly use multi-program storage capability.

Hygiene and complete access
The IP 66 class protection and the stainless steel material the machine is constructed of make the M7 able to withstand aggressive environments, such as factories packaging dairy or brine products.

Complete access to the sealing area is easily gained by lifting both the front and rear doors of the machine. The working table is designed to avoid the stagnation of washing liquids. All the belt conveyors are removable and washable. All that makes cleaning and maintenance operations very easy and quick.

Versatility and customization
To grow the high value for M7 model, a wide range of options and different loading conveyors (infeed continuous  or stepping  conveyor with single / double line or walking beam conveyor system) are available to make the machine suitable for several applications and to meet specific customer needs.

Corazza - FD Series

Dosing and wrapping machines for convenience food, i.e. paste soup cubes and yeast
Output (packs p/min): 300 - 1200
Dosing range (g): 9 – 50

Wrapping Machines for Butter

For pasty products. High filling precision and the flexibility to change sizes (footprints) and complete formats (packet shapes).

Flexi Bag 280/400 single tube VFFS bagger series

Recommended for medium output, when multiple number of SKU's are to be packed on a single machine. Machine can be upgraded with various dosing systems, based on application. Available in Eco, Servo and Continuous motion.
Output (packs p/min): 120
Types of bags: Viz. pillow, gusseted, block bottom, three side seal, quad pack, penta seal pouch

Lidpack

Lidpack was especially designed to pack stacks of plastic lids, small shallow containers, glass or plastic slides, bearing cages, seals and all kinds of unstable or unstackable products.

Palletizer robot

Compact, sturdy and rapid palletizer robots ideal for handling objects of different types and weights. It can be equipped with a pick-up head with grippers or suction cups, according to the product type.

MCWS 0

Piece counting/weighing machine particularly indicated for weighing large size hardware such as nails, screws, nuts, bolts, plastic, aluminium casts and miscellaneous small parts. The micro-processor constantly monitors the weighing system to guarantee the set dose at maximum speed. 

635-645

For professional use 
The top loading cartoner has been developed to package institutional (food service) rolls of aluminum foil, plastic film and baking paper into cardboard boxes. The carton can be connected to one or more automatic rewinding machines to minimize output, it comprises a carton erector, a compact robot that quickly inserts rolls into cartons, and a carton closing device. Specially designed cartons support the roll packaging without any additional suspension device. No plastic or other core plugs are therefore needed. The blank is designed to minimize cardboard consumption and to reduce carton costs. The ROTO MAC top loading cartoner can be provided with downstream equipment for labeling, printing, bundling and wrapping.

705

Large: for packaging rolls into cartons 
The continuous motion cartoning machine 705 is a high-speed automatic machine. When connected to two or more automatic rewinding machines it guarantees high production speeds and a maximum efficiency and productivity at the production plant. The 705 handles cartons of various sizes and styles with different types of closure flaps.

501

Small: for packaging rolls into cartons 
The intermittent motion cartoning machine 501 is a very small, compact automatic machine. When connected to a single rewinding machine, it is a compact and efficient production unit which can be easily controlled by a single operator. The machine operates only when a roll arrives. It loads the roll into a carton, indexes it to the next position and then stops until a new roll arrives. From here on the cycle repeats itself. The machine is designed for very narrow spaces that do not allow for a conventional cartoning machine. The machine uses single size cartons, folded and pre-glued on the long side with 4 flap closures. Once set to process a certain size of carton, the machine cannot be changed to different sized cartons any more.

Atlantis 70k

Vacuum packing is a process which extracts the air from a vacuum bag before sealing, creating an environment that helps preserve perishable products and prolongs shelf-life.

Polaris

ItalianPack Polaris One/Double/Tre models are fully automated machines for the vacuum, M.A.P. (vacuum+gas), skin tray and sealing only packaging of pre-formed trays.

The three lines can be equipped with 1, 2 or 3 packaging stations and, depending on the model, with different dies for instant format change or with the same die for double or triple production rates.

Die changing takes less than 2 minutes. ItalianPack Polaris can be ideally configured for each packaging solution and additional equipment options allow for a turnkey "complete line" to meet today’s specific packaging requirements.

Our company’s Engineering Department will assist you by designing and developing infeed and outfeed conveyor lines, tray denesters, checkweighers, dosing machines for liquids and solids, markers/printing machines, aligning devices, etc.

Our Polaris machines can pack up to 70 M.A.P. trays, 150 sealed trays and 60 skin trays per minute.

Our user-friendly touch screen display allows easy monitoring of parameters, storage of up to 99 packaging programs and language selection.

All Polaris machines use the same die, which allows for different types of packaging: film sealing only, M.A.P. and skin packaging.

Atlantis Automatica 1000

Stainless steel chamber with round parts for easy cleaning

7.2" PLC TOUCH screen OMRON, 65000 display colors, USB port/ethernet, 99 packaging programs, language selection

Loading belt with adjastable speed

Nr. 2 sealing bar 1000mm with bi-active sealing

Unblock Conveyor system for easy cleaning

Indipendent sealing bar

Optional conveyor belt with strips.

FPF - Binder

The FPF is based on the same concept as the FM but in this case the collating and shrink wrap oven, longer that in the FM series, are two separate units connected together.

This specific model is designed to match the output of the medium - fast PACK automatic packing machines.

PACK 50 - Packaging for medium productions

PACK 50 is ITALPACK's medium capacity packing machine solution. Simple, strong, efficient. Capacity can reach up to 45 bags per minute.

Production for sizes 500 g (45 bpm) to 2500 g (25 bpm)

PACK 25 - Packaging for productions up to 25 CPM

Automatic packing machine for ready-made, block-bottom bags

PACK 25 is ITALPACK's entry level packing machine. Simple, strong, efficient. It's the ideal packing machine up to 25 bags per minute and presents all of ITALPACK's pro features of reliability and technological know-how. 

Production for sizes from 500 g (25 bpm) to 2500 g (18 bpm)

Krones Smartpac

Packing system for one or two pack lanes

In our day and age, there are packs and containers in a vast variety of shapes, but the Smartpac can handle them all. Its assortment of grip-per heads is designed to cope with any and every challenge. And the best thing about it is: All grippers can be changed quickly and easily. 
So the Smartpac adjusts perfectly to any task. Even its sequential movements are perfectly synchronised. So it doesn‘t just look good when it is in motion, it‘s also gentle to your products.

Krones Variostick

Getting to grips with your handles
Even the most minor details can influence the quality, reliability and efficiency of a line – in both a positive and negative way. To ensure that you are not exposedto any risks during the entire packaging process, Krones has developed its own handle applicator for packs. The Variostick can be seamlessly integrated between the packer and shrink tunnel and its many clever details will soon leave you impressed: from its compact modular design and its toolfree change-over process to its trouble-free pack guidance.

Krones Varioline

More variety for packaging

Today, there are a lot of functional and ergonomic requirements on beverage packagings. The Varioline easily keeps up with this. The flexible system processes not only versatile first and second packagings. It also gives rein to your desire for combinations. You simply select which products should be packed in what way. Varioline will do the rest. Fully automatically, it will compile your required pack at the right time and quantity. Thanks to its modular design, the change-over between different types of packs is performed within minutes. With a rated speed of up to 52,000 containers per hour, the Varioline fits in your line also at high throughputs.

MOTION - meat, piadina, chees, pizza, bread.

The box motion cross sealing head allows to obtain hermetic seals for gas flushing packaging (MAP). The perfect solution when an aesthetically pleasing design and high quality gussets are required and in cases of packaging with thick wrapping materials. Bottom reel version available.

Examples of products that can be packaged with this machine
Food: meat, piadina, chees, pizza, bread.
Non-Food: automotive, spare parts, cutlery and plastic dishes (multipack), electrical and hydraulic components.

DISKO - candies, chewing-gum, lollipop, pralines

Fully electronic 4 axis high speed machine specifically designed for packaging of candies and hard confectionery in Flowpack style.

The basic version provides single packing of products and can be equipped with proper optional devices to obtain: bags in chain with pre-cutting, multipack, packing of cicklets, packing of lollipops, inclusion of gift (plastic eggs, stickers, cards).

COSMIC - biscuits, breads, bakery products, vegetable pans, dairy products, chocolate

Full servo, suitable for manual loading or suitatble to be integrated with low/medium speed automatic lines.

The same strengths of the range’s top machines are applied on COSMIC: balcony frame execution, friendly use HMI graphic software, complete access to the operation area of the machine protected by wide safety cover, wide range of optional.

Roll-forming assembly machine for complex closures

Type BLV4-ARV1616 continuous motion rotary roll-forming assembly line for complex closures in aluminium with plastic inserts. The machine complies with the European safety laws (CE).

Roll-forming lining machine for aluminium caps

Type BLV8-IRV16DF continuous motion rotary roll-forming lining machine for aluminium caps. Suitable both for inserting double faced Saranex liners and single faced Tin foil liners for wine. The machine complies with the European safety laws (CE).

Redrawing machines for aluminium caps

Type RRM10+RRM10L Continuous motion rotary redrawing machine for second and third drawing of aluminium caps. The machine complies with European safety laws (CE)

Assembly machine for non refillable pourers

Type ARV16 Continuous motion rotary assembling machine with 1 flywheel with 16 punches for inserting pre-assembled pourers into aluminium caps. Loading stars synchronised with the flywheels.
Discharge star coupled to an ejection system for defective components without stopping the working cycle. The machine complies with European safety laws (CE)

Assembly machine for sport caps

Type ARV24/24/24 Continuous motion rotary assembling machine with 3 flywheels with 24 punches each for assembling sportcaps Loading stars synchronised with the flywheels.
Discharge star coupled to an ejection system for defective components without stopping the working cycle. The machine complies with European safety laws (CE)

Mak Roll Feed

Large volume labeller with wrap-round plastic labels MAK RLF is the new series of rotary labellers for various formats of PET bottle. The use of wrap-round plastic labels on a reel with hot melt application has maximum economic benefits for production with respect to traditional OPP or pre-cut paper la - bels. The MODULARITY of the MAK Roll Feed, a particular feature of Makro Labelling technology, enables the roll feed unit to be replaced with a hot melt unit for pre-cut, wet glue or self-adhesive labels, satisfying the need for maximum production and configuration flexibility. Designed for the high-volume PET labelling market (water and soft drinks sectors in particular), MAK Roll Feed labellers offer a production speed of 6,000 b/h to 40,000 b/h.

MAK 2-8: labelling for large numbers

Square bottom bag

Whether your needs are aesthetic or promotional, square bottom bags are ideal for packing many different products forms. To ensure the characteristics of stability and strength of the seals Martini will guide you through choice of the most suitable film.

Pillow bag

Pillow bags are the most popular packaging type for its easy customization and becouse it’s suitable to contain products of various shapes and sizes. It is not to be underestimated, however, the importance of choose the right materials or the correct sealing type to be used to preserve food stuff in the best way.

For this reason Martini srl guides its customers not only in choosing the right equipment to its production but also to which materials or technical solutions is better to use. Our technicians will study the size and the bending points suitable to the weight and size of your product.

Doypack®

The packaging market always requires new solutions. For this reason Martini srl offers its customers alternatives such as Doypack® bags type that, thanks to unique features, provides excellent product protection and usability with the open/close the adhesive tape, without giving up in production versatility.
One of the peculiar characteristics of this type of bag is the ability to remain upright firmly. It can contain both granular solids and liquid or viscous products.

Robot Kuattro X

4 axes robot with 315kg maximum payload
System composed by a Fanuc robot, typeM-410iC/315; 4 axes with 315kg maximum payload and 3143mm maximum range. Hollow wrist model.

This compact model for palletizing was specifically designed to increase palletizing, accurate handling and high speed applications productivity.

Robot Kuattro S

4 axes robot with 185kg maximum payload
System composed by a Fanuc robot, type M-410iC/185; 4 axes with 185kg maximum payload and 3143mm maximum range. Hollow wrist model.

This compact model for palletizing was specifically designed to increase palletizing, accurate handling and high speed applications productivity.

A specific software Fanuc, located in the robot controller, permits to easily set up difficult cycles.
R-J3 controller permits to use the same functions and planning methods with simplified menu and user guide.

Robot Kuattro XS

5 axes robot with 100kg maximum payload
System composed by a Fanuc robot, type R2000iB/100H; 5 axes with 100kg maximum payload and 2655mm maximum range.

This innovative light robot series is characterized by slim wrist, stiff arm and minimum dimension. The axes high speed make this series extremely fast.

Moreover, these robots boast excellent inertia and load capacity and all models might be used in a wide range application.

Speciale Packaging Machines

Our Speciale Packaging Machines can pack any kind of product: granular, power-based ones, liquids and pasty items by suing various batching systems.

MF Packaging stands out for constantly seeking innovative solutions either developed in-house or in partnership with qualified Partners in the automatic machines sector.

Thanks to our thorough knowledge of technological solutions deriving from a number of successful projects developed with our clients, MF Packaging is the right partner to develop your idea.

Speciale solutions can be fitted with all the devices required both by the food and the pharmaceutical industry.

Stick packs for high outputs

The Stick Pack Packaging Machine for High Outputs is an intermittent movement machine for tubular bags sealed on three sides and used in different product sectors.
The Stick Pack Packaging Machine fitted with suitable dosing systems and can pack any kind of product: solid, powder, granular, liquid, viscous products, along with tablets and individual items.
The Stick Pack Packaging Machine employs a single heat-sealing film reel and the film is subsequently cut in the desired number of lines.
Its touch-screen control and movements ensured by servomotors allow for high reliability and make this packaging machine extremely easy to use.
The reliability and innovation of Packaging Machines by MF Packaging, combined with our guaranteed after-sales support, are company benefits we offer to our clients and thanks to them we became a leading company in the packaging and wrapping sector.

Sagomato

The Vertical SAGOMATO Multi-line Packaging Machine is used in various product sectors.
With the contribution of various batching systems, the Sagomato Packaging Machine can pack all the various kinds of products: granular and powder-based, liquids and pasty items.
Its touch-screen control and movements ensured by servomotors allow for high reliability and make this packaging machine extremely easy to use.
The reliability and innovation of Packaging Machines by MF Packaging, combined with our guaranteed after-sales support, are company benefits we offer to our clients and thanks to them we became a leading company in the packaging and flexible film packaging.

GTF60

GTF60 is a fully electronic machine, suitable to satisfy all demands of pharmaceutical, cosmetics and food industries; the use of brushless motors ensures precise functioning and high performances.

The box size range is very wide, up to a maximum of mm. 300 x 300 x 150 (including lid).

The balcony design guarantees the complete accessibility on each side, in order to optimize machine operations. The use of chainless systems allows to minimize cleaning time and maintenance requirements.

All phases of box forming, product infeed, filling and box closing are carefully controlled.

Box forming: the box or tray is automatically formed and glued, starting from flat blanks. It is possible to use different kinds of pressboard or line boards. The box or tray is formed through a servo-driven mechanical system, to ensure a perfect seal when the flat blank is glued. The glue is applied by a hot melt system.

Product infeed: numerous automatic feeding systems are available, for both in-line and 90-degree feeding, using either conveyor belts, buckets, stackers or others. The infeed position is extremely flexible, in order to meet any line’s layout requirement.

Box closing: the box is closed by mobile folders which fold the side flaps and tuck in the last flap. If required, the box can be glue-sealed, even on three sides.

Optional units: the machine can be fitted with several optional units, such as: leaflet insertion unit; box content control; box marking/labelling; bar code readers; rejection station.

GTL30

GTL30 is an easy-to-use and easy-to-maintain vertical case packer. Unit maintenance and cleaning is greatly facilitated thanks to its cantilever (balcony) type design.

GTL30 achieves the right balance between the high quality mechanical design that guarantees positive case opening, erection and handling and the highly advanced electronic technology that incorporates the use of brushless motors for the main machine movements.

Compressed air system is only used for the secondary movements.

GTL30 is available in two versions (GTL30 – GTL30/L) to run different case size ranges. Case closure can be either hot-melt or tape.

Case packing section does not require any size parts in that different case sizes can be accomodated by simple and precise adjustments via the use of three hand-wheels.

Various types of product in-feed systems are available. The in-feed system can be installed to the right or the left of the case magazine.

KARTOS I/100

The KARTOS I/100 is an intermittent motion cartoner, designed to pack pharmaceutical, cosmetic and food products inside pre-glued cartons.

The KARTOS I/100 is a fully electronic machine, equipped with brushless motors to ensure optimal functioning and high performance. Its balcony style design guarantees complete accessibility to the working area, simplifying the overall use. The extensive integration of belts (instead of traditional chains) allows for reduced cleaning time and maintenance requirements.

Carton pick up and erection, product/component feeding and verification, as well as flap closing are carefully managed by fail-safe logic.
Wide carton size range and numerous automatic feeding systems available, allow the KARTOS I/100 to satisfy many different packaging requirements; infeed unit position can be customized, making the KARTOS easy to integrate on any line layout.

Size change-over is fast and simple; all adjustments are performed through micrometric scales and digital meters.

Carton closing can be set up for straight (airplane) or reverse flap tuck-in closure, with possibility of glue closure.

KARTOS I/100 can be equipped with several optional units, such as:
- 5th panel carton handling;
- leaflet inserting unit
- product presence verification
- carton coding (emboss, ink-jet, laser)
- barcode readers
- reject units for carton, leaflet and product

Complete lines for the production of pharmaceuticals and cosmetics

In 1997, after 30 years of activity focused on the capsule fillers field, MG2 has decided to increase its products range to the packaging field, by the acquisition of a well-known local Company specialized in the manufacturing of packaging machines.

This decision signs the birth of MG2 “Packaging Division” and allows MG2 to create new projects and explore new fields of activity, expanding from the pharmaceutical to the cosmetic and foodstuff markets.

The acquired Company transferred to MG2 its competences and know-how in the designing of pouching machines, cartoners, tray formers, case packers and palletizers.

Thanks to this acquisition, MG2 is able to offer a complete solution for primary and secondary packaging to its customers.

Today, MG2 can offer a reliable range of packaging machines, such as:
• forming and filling machines for boxes and trays
• vertical and horizontal case-packers
• palletizers
• cartoners
• track&trace systems for bundles, bottles and cartons
• counting machines for tablets and capsules

COMBY PLUS 800 – 1200

The heavy duty Comby PLUS cookie production line with extruding head up to 1200 able to deliver on tunnel ovens or tray conveying systems. Comby PLUS maintains the traditional features of depositor, wire-cutter, extruder and features the most advanced technologies: head movement controlled by brushless motor, removable extruding head for easy sanitation - easy access to all extruding head zones.

COMBY PLUS 600

Minipan presents a new category of depositor and wirecut machine for biscuit, cookies and gluten free products: Comby Plus. It features a new design for easy sanitation, where extruding head can be removed from main frame, while motorization and electronics will remain in place. All movements are servodriven controlled.

SYR3 TOP 660

The top of the range. SYR TOP represents the ultimate achievement in clean design and high performance features. The newly designed #3 ROLLERS extruder HEAD ON wheeled CANTILEVER frame combines a heavy duty make with facilitated and quick sanitation opportunities.
Thanks to an unlimited variety of replaceable TOPPERS and sprinklers, again, ON wheeled CANTILEVER frames, any kind of decoration and topping are possible: sugar, salt, seeds, seasoning and even cheese are available and possible to retrofit.
The innovation concepts leading the SYR TOP project are so revolutionary, to settle a new benchmark for the bakery industry of the future.

Jaguar

Jaguar is a high-performance self-adhesive labelling station which can be included independently on production lines or in complex labelling machines. These units are characterised by a solid structure, a double-contrast roller label-driving system, and an electronic circuitry developed to guarantee the most accurate label application even at high production rates. The model is available in different versions to suit production rates from 40 to 140 metres per minute.

Tiger

Tiger is suitable for the application of multiple self-adhesive labels on shaped containers, featuring a linear conveyor belt that allows the labelling of voluminous containers.

Tiger's major advantage is its versatility: the format change is made easier thanks to the simple equipment, while the sturdy structure makes it possible to sustain heavy loads. Every machine is designed according to the customer's requests in order to be able to meet his different needs.

Tiger is equipped with Jaguar self-adhesive labelling stations. These units are characterised by a solid structure, a double-contrast roller label-driving system, and an electronic circuitry developed to guarantee the most accurate label application even at the highest production rates.

The non-stop application system provides a continuous self-adhesive label feed. This system consists of two parallel labelling stations for the application of the same label: once the reel on the first station is finished, the second station starts working, while a new reel is loaded on the first one. The overall production efficiency thus benefits from the elimination of downtimes usually needed for loading new label reels.

Production speed from 2.000 to 15.000 containers per hour.

Leopard AD

The Leopard project comes into being with a specific goal: developing a line of labelling machines suitable for meeting the demands of a constantly evolving market. Every machine is designed after the customer’s requests in order to satisfy his specific needs, and developed according to a modern conception which brings together simplicity and sturdiness.

Fit for the application of multiple self-adhesive labels on cylindrical, conical, oval and square-shaped containers, Leopard AD is available in different versions depending on the required production speed. The rotation of the containers achieved by means of a mechanical cam allows a precise positioning of the container-holding plates, which results in an accurate label application.

Leopard ADB features an electronic cam system. Every plate is equipped with an independent brushless servomotor regulated by a programmable driver. This system allows the plates to perform complex movements, guaranteeing the user a virtually infinite range of application in terms of container shapes and label dimensions – while making possible the construction of smaller machines. Further advantages of the electronic cam system are the possibility to include centering, controlling and coding devices, even at a later date.

Leopard AD and Leopard ADB are equipped with Jaguar self-adhesive labelling stations. These units are characterised by a solid structure, a double-contrast roller label-driving system, and an electronic circuitry developed to guarantee the most accurate label application even at the highest rates of production.

The non-stop application system provides a continuous self-adhesive label feed. This system consists of two parallel labelling stations for the application of the same label: once the reel on the first station is finished, the second station starts working, while a new reel is loaded on the first one. The overall production efficiency thus benefits from the elimination of downtimes usually needed for loading new label reels.

Every Leopard model can be assembled in 'mixed' versions featuring different application technologies.

Production speed from 2.000 to 30.000 containers per hour.

Sorting Line

Chewy-toffee and caramel

Chocolate cream filled and unfilled caramel with high capacity up to 1.500 kg/h.

• High quality of the final formed product thanks to our experience and know-how in dies manufacturing and accuracy of all production steps.
• Final product result with high filling degree above 20%.
• Clean and hygienic design with tubular frame (all machines in stainless steel execution).
• Low maintenance by the application of latest technology on drives control.
• Extended service life of the parts with our experience in the confectionery field.
• Easy cleaning and maintenance operations.
• Setting parameters stored and re-called by user friendly PLC controls.
• Cooling system hygienic, efficient with CIP (clean in place) option; possibility to adjust cooling power in different zones of the process.

S-31 Filled Gum

High production line for filled and unfilled gum sugar and sugar free with output from 300 up to 2.000 kg/h.

• Good in filling rate percentage & sealing capability with low scraps production.
• Liquid, jam or powder filling options available.
• Adjustable hopper to perform best product flow.
• Self-opening with hydraulic system.
• Temperature control of barrel and head with water tempering unit.
• Clean and hygienic design with tubular frame (all machines in stainless steel execution).
• Low maintenance by the application of latest technology on drives control. Extended service life of the parts thanks to our experience in the confectionery field.
• Easy cleaning and maintenance.
• Setting parameter stored and re-called by user friendly PLC control.

Pegasus

The configuration of the robotic island is customizable according to the type of container to be processed and depending on the line speed. Pegasus machines are divided into two families, depending on the gripping head chosen: row picking and layer picking robot.

Before the palletising stage, the row is formed by a series of motorized conveyor belts, or the layer (in whole or in part) is formed by the Mizar forming unit. OCME gripping heads are motorized or pneumatic, equipped with plates without layer lower support (OCME patent) or are jalousie grippers. 

The range is completed by Pegasus Alpha and Pegasus Advance models.
Pegasus Alpha is OCME row picking robot palletiser of standard configuration. 
Whereas Pegasus Advance,  with its 630 layers/hour, is the highest performance version of OCME's palletisers.

Vega

OCME’s VEGA HT shrinkwrapping machine is designed to enhance your productivity and profitability over the long term. VEGA is a high-technology solution with high level of flexibility: capability to handle thinner films and lighter bottles, whilst guaranteeing complete adaptability to any type of format but also allowing fast format changes and low power consumption.

Discover the main benefits of the VEGA HT Shrinkwrapper:

• Low energy consumption of heat tunnel
• Wide use of high efficiency motors
• Possibility to handle very thin films (starting from 30 microns)
• Size changes without parts substitution
• High accessibility for operators and maintenance
• Easier maintenance for main assemblies
• Improved operator interface

OCME’s range of shrinkwrap packers is designed to cover speeds from 40 up to 150 cycles/min, in single, double or triple track, and is capable of handling containers such as: pet bottles, cans, glass bottles, multipacks, etc.

The possible packing options are the following: Film only (40/150 cycles), Pad + Film (40/100 cycles) and Tray + Film (40/120 cycles).

There is a wide range of added value services on offer to OCME’s customers to ensure performance of their machines over the years. The services also help to maintain a relationship of trust and collaboration with the customer.

OCME’s programme of Service & Support will soon be complimented by a highly efficient consulting tool, OCME e-learning: a remote Training System designed to support their customers remotely, providing them with premium training through an LMS Platform and also thanks to high technology wearable devices.

Libra LT300

In-line filler Libra LT300
In the range of in-line fillers, OCME offers the Libra LT300 weight filler, designed for filling 200L drums.

Libra LT300 has a painted steel frame and stainless steel for the parts which are in contact with the product.

OCME applies a CPFP (Control Pressure Fine Phase) patented filling system, ensuring high filling accuracy on large containers.
The CPFP system is not affected by changes in supply pressure and increases production speed by 10%.

PHARMALINE

Self-adhesive linear labelling machine for pharmaceutical sectorsuitable for speeds from 1,000 to 6,000 bph

The PHARMALINE model has been created to meet the needs of pharmaceutical companies in terms of product traceability. Fitted with a sophisticated monitoring and rejection system, this labelling machine prints the labels and checks the printing quality by rejecting non-compliant labels before they are applied on the product. This solves problems related to discarding containers due to labels that have not been printed correctly and make it easier to trace rejected labels in accordance with pharmaceutical laws. Available for speeds up to 100 ppm, PHARMALINE can apply a partial or wrap-around body label on cylindrical containers.

- Production speed: from 1,000 to 6,000 bph.

- For cylindrical containers with no positioning

- System to apply just one partial or wrap-around label on small bottles from 20ml to 500ml

- Base unit with external labelling station, fully open base unit.

- System that rejects “incorrect” labels before feeding them, with recovery reel for traceability and verification of rejected labels.

PRINT & APPLY

In addition to the wide range of linear self-adhesive labellers, Packlab offers the Print & Apply system for product traceability. An efficient system that prints and applies the label directly on any kind of packaging.

The Packlab Print & Apply system is available in two versions: the first one, with a pneumatic piston for speeds up to 1,200 p/h, allows applying the label that has been just printed on stationary or moving products, even if they are not aligned on the conveyor. The second one, with a direct-contact system and for speeds up to 9,000 p/h, is suitable for the application of labels on moving products, aligned on the conveyor, even at different production speeds.

The printing method employed is the thermal transfer system and both models can apply the label on the top and on the side of the packaging. Moreover, the second version is available with an articulated applicator to apply labels on the corner of the package.

Packlab's Print & Apply machines can print both linear and 2D datamatrix barcodes, as well as bespoke graphics.

- Production speed: up to 9,000 pph, depending on the model.

- with pneumatic piston or direct-contact system

- thermal transfer printing on the top, side or bottom of the packaging

CALIX

Self-adhesive linear labelling machine suitable for speeds from 1,000 to 9,000 bph, depending on the model

- For cylindrical containers

- System to apply front and back labels with a vacuum belt.

- Option of applying the seal and then positioning it before applying the labels.

- Labelling stations installed inside the base unit to reduce the overall dimensions of the machine on the packaging line to a minimum.

- Accident-prevention protections with optoelectronic barriers in line with EC regulations.

Eagle™ Tall PRO XSDV

The Tall PRO XSDV is designed for the inspection of high-speed can, jar, bottle and composite lines as well as other upright container formats and is ideal for customers with limited line space. 

The dual side view detection coverage provides an added measure of inspection by analyzing and processing two images per container thereby improving the probability of detecting hard to find contaminants.

Eagle™ FA3 Series

X-ray systems designed for fat analysis, contamination detection, mass measurement, protein analysis and moisture analysis for bulk flow and carton meat.

The FA3 series x-ray systems are Eagle’s 3rd generation refinement of Dual Energy X-ray Absorptiometry (DEXA) technology using the innovative and proven superior single-beam geometry Eagle introduced to the market in 2004. Eagle FA3 inline fat analysis systems use DEXA to discriminate between fat and lean portions of 100% of product throughput, providing Chemical Lean (CL) measurements to better than +/- 1CL accuracy of all meat product.

Eagle™ Pack 240 PRO

Designed for x-ray inspection of high-speed flow-wrap lines, blister packs and small packaged products, Eagle’s Pack 240 PRO provides superior contamination detection and automatic rejection of the following foreign objects in the food industry including glass shards, metal fragments, mineral stone, some plastic and rubber compounds and calcified bone. Suitable for inspecting standard poly-wrapped products, as well as foods packaged in foil or metalized film, the Pack 240 PRO is capable of foreign body detection in a variety of packaging types providing detection coverage of 240 mm (9.4”) at the belt and is capable of high-speed imaging up to 120 meters per minute (400 FPM).

Sheeting Rolls

The sheeting unit processes the mixture into a continuous and calibrated sheet with the desired thickness. 

Technical and construction features:

• One pair of rools in chrome plated steel
• Cooling circuit working with cold water in the roll.
• Manually operated device for the micrometric adjustment of roll clearance.

Double sheet forming machine

Designed to produce double sheets ravioli with maximum flexibility on filling (from hard meat to liquid soft cheese with pieces).

• Pasta width 540 mm
• Speed max 200 strokes/min
• Capacity till 1000 kg/h
• Filling distributions: Puntches with air, continuos and soft dosings (Flexible noozles)
• Filling dosage with screw, lobe, or paddle pump with vacuum
• Fast mould exchange (5 mins) and phasing
• Wash down and foaming at medium pressure water jet
• Scrap grinding unit on wheels

Twin screw cooking extruder

The TT cooking-extruder continuously and automatically gelatinizes fl ours and starches.
After dosing the raw materials it starts the mixing phase, adjustable in accordance to the product needs. Thereafter comes the extrusion section. The TT extruder is a modular machine featuring segmented barrel, available in both closed or clam shell type (up to the TT 70 model). Different heating and cooling systems are available for the barrels. They can be equipped with feeding port, steam/liquid injection port or venting port (atmospheric and under vacuum according to specifi c needs).

PFM Pearl

Full servo horizontal pillow-pack wrapper to obtain pillow-pack style packs from a flat reel of heat/cold sealable wrapping material. Sturdy construction with a carbon steel fabricated frame, compact design, cutting edge hardware, reliable and operator friendly control software are the results achieved in this project, expression of experience achieved in many years of  manufacturing of flowpack machines and automated lines. A high quality innovative machine.

SPS_DL

SPS high speed wrapper mod. DL with two parallel lanes on a single, common frame.

SPS_BOP

SPS automatic packaging line composed of in-line double loader, full program SPS mod. BOP high speed wrapper for biscuits on pile, dynamic system to rotate products.

Scirocco

The PFM Scirocco is a servo controlled horizontal flowrapping machine that produces hermetically sealed pillow packs from a reel of heat seal wrapping material. It is possible to connect the Scirocco to automatic loading systems.

R _Series

The R-Series is a revolutionary range of VFFS packaging machines designed by MBP, that are the result of over 50 years’ experience and research in the packaging sector. The perfect combination of hardware and software has produced a series of innovative solutions, which ensure that the R-Series are the best packaging machines ever.

PFM D-Series

The Next Generation Stand-Up Pouch Machine 

It is a single machine with modular functions! D-SERIES consists of 2 different modules that can be set independently. MODULE A forms the pouch up to the cutting stage, or in other words until the two pouches are separated. MODULE B takes the pouch without ever releasing it until the packaging process is completed. In MODULE B the pouch is opened, checked, filled, washed with gas if necessary, sealed and finally cooled down. The machine can be fitted with the following additional modules: Metal detector, X-Ray Module, Secondary Packaging.

Bucket Elevator / Conveyor

The elevators/conveyors by PIZETA are designed to collect the product from one or more points and convey it to the desired users.
On account of their modular components, PIZETA elevators can built in various configurations to meet customers’ needs and to comply with the required loading and unloading specifications. The gearmotor with torque limiter, installed on the elevator end, drives the chain conveyor and the buckets assembled to it.
The discharge terminals can be fixed or mobile and equipped with recirculating ball slides. PIZETA buckets stand out for the absence of stagnation points, highest hygiene level and ease of replacement.

Vibrating sieve

The PIZETA vibrating grader is a high-performance oscillating sieve used to separate powder and lumps from good product. It consists mainly of a strong frame and an oscillating tray with sieves. The system is driven by an eccentric cam which makes the tray oscillate on elastic suspension units. The size of the sieves depends on the required size of the finished product, and the sieves can easily be replaced to suit the client’s requirements.

Belt Conveyor

PIZETA conveyor belts are used to transfer the product from one or more points to the desired machine. The special profiles on the conveyor belt are designed to prevent the product spilling off the sides; product containment side panels can be fitted for high capacity applications. The conveyor belts are designed and built in modules for easy installation of any size.

Silos Unloading Belt

The PIZETA silo unloading belt unloads the product in a single cell and transfers it to one or more conveyor belts connected to a collector. The drive is controlled by inverter, and the belt regulates the product flowing out of the silos, completely emptying the same. The pneumatic valve stops the product flow when the machine is stopped.

Silos Descender

The PIZETA silos descender is a monolithic spiral with a continuous section made entirely of stainless steel. It feeds product into the silo, from the base to the top, without damaging the same. The angle of the spiral lets the product descend at a constant speed, making sure it doesn’t drop off to the bottom of the silo. There are no joints in the slide that could damage the product.

Silos

The PIZETA storage silo is an autonomous and self-supporting cell which is usually installed in series, with a strong painted carbon-steel frame within which plastic-laminated plywood or stainless steel panels can be fixed. The silos have a variable volumetric capacity depending on the models, and are configured to meet the client’s requirements. Walkways and ladders meeting relevant safety standards provide access to the top for inspections.

ZED

MANUAL LOADING VERTICAL-HORIZONTAL INCLINABLE PACKAGING MACHINE
Attracts you with its simplicity. Up to 30 packs/min. Activated by a pedal or by double push buttons. 

GENERAL FEATURES
Activated by a pedal or by double push buttons. Vertical inclination from 0 to 80 can be changed thanks to a simple hand wheel. Different inclination change the falling speed of the product enabling the machine to work in both horizontal and vertical position depending of the products. Any products from the fruit and vegetables to the bread, to the sweets, to the seafood/dairy products, cold meats, food or non-food products, like small fittings, small profiles; single products or multiple products.

SPECIFIC FEATURES
The Forming tunnel of the machine is easily adjustable allowing to pack a wide range and sizes of products thanks also to the wide film reel: Up to 680 mm width. Film can be any different kind of polypropylene, polyolefin, perforated bakery film. The packaging is made thanks to a two couples of driven and sealing wheels underneath and a mechanic sealing bar. Same components ISO certificated as our standard packaging machines. All components in contact with the products are in stainless steel.

NEOS

SHRINK TUNNELS
Attractive silhouette, functionality and energy saving. The range of shrink tunnels. Will not let down its predecessors as what starts well ends better. 

GENERAL FEATURES
Shrinking tunnel were developed to solve shrinking problems of items of various sizes. They can be used with all shrinking films available on the market. In addition, they can be utilized with all packaging machines whose shape they maintain, or they can be fixed to them, therefore ensuring elegant and orderly looks in addition to being easy to use.

SPECIFIC FEATURES
Shrinking chamber with full recycling of hot air. Adjustable air-flow and speed. Digital temperature control. Automatic turn-off mechanism when temperature drops below 80°C. Fixed or Teflon-coated rod conveyance. Thermal protection against sudden power rise/fall.
Usable with all heat-shrinking film, PE with Teflon belt.

SOL

SIDE SEALING INTERMITTENT MOTION MACHINES
What design promises, it maintains. Continuous, side-sealing machine with intermittent motion sealing bar. Now available in an Economy version as well. Reliability is our first and foremost priority and it comes even before the certainty that you’ll never grow tired of using it. 

GENERAL FEATURES
Continuous, side-sealing machine equipped with an intermittent, welding bar. High precision & quality thanks to the fine profile. This machine can handle any kind of film by simply using some additional optional sealing systems. FILM: Polyolefin, PE, Polypropylene, Barrier Films The machine has a three belts sealing system which allows to achieve considerable film saving thanks to the reduced space between side seal and products. Film Saving and possibility to work with different kind of films, cross linked and not is a great advantage. Preferred Packing machines can be equipped with different types of infeed and outfeed conveyors: flighted conveyors, conveyors with pushers, intralox, etc; pushers, feeders stackers, shrink tunnels and many other accessories to create a complete line.

SPECIFIC FEATURES
Sol is equipped with a transversal sealing bar that moves vertically and descends when the product arrives in order to cut and seal the bag in the front and back sides with rapidity & accuracy. Flexibility it’s the big advantage on the SOL machines. Thanks to continuous side sealing there are no limits in products’ length. Products sizes up to 1000 mm width and height up 40 cm. Speed calculated with A4 format: up to 3000-4500 pcs/h. Wrapping and shrinking solutions: standard wrapping and bagging shrink wrapping, bag with Euro hole or handle; systems that add an hole or handles to the bag in order to carry or hang the products easily, easy opening. “Modified atmosphere system”- MAP: to pack in protected atmosphere with Barrier Film & Polypropylene.

Dairy

The choices of the partners that make up Della Toffola Group have always been oriented to the industrial and technological value they represent. Each one offers a high degree of specialization and expertise contributing integrated and innovative products and services.
A Della Toffola Group consociate since 2011, Priamo Food Technologies manufactures machinery and systems (also in turnkey formula) for the dairy sector and the processing of mature and fresh cheeses, yoghurt, and other milk products. The company’s technologies are also widely applied in other processes in the food-processing, beverages, and chemical/pharmaceutical industries.
The Dairy Division completes its supplies with AVE Technologies bottling and labeling products to make the offer in this industrial sector truly complete as well.

08T3 integrated compact (checkweigher + metal detector)

Integrated machine for checkweighing and metal detection, with touchscreen panel: the ideal solution for complete production control, in conformity concurrently with MID Directive and BRC standards.

MFN11 metal detector + conveyor 60

Metal detector for small and medium sized loose and packaged products. Multi-frequency electronics, self-check, automatic calibration and tracking guarantee top level performance.

MDF11 metal detector

Metal detector for small, high-flow loose pharmaceutical products, like tablets and capsules. The MDF11 was specifically designed to meet the specific inspection requirements of the pharmaceutical sector.

08T3 checkweigher

Extremely versatile and functional checkweigher for small-medium format products with touchscreen display. Performance and reliability for any weight checking requirements on a great variety of packages: trays, bags, cans, bottles, boxes of different shapes and sizes.

01T3 checkweigher

Checkweigher with touch screen panel for pharmaceutical products in small formats at high speed. Is the ideal instrument to check high value products like boxes, flow-packs, bottles and tubes.

Typhoon

Typhoon is an optical sorting machine with the highest resolution cameras to examine the product on the conveyor belt.
The system is dedicated to checking the food products in pulpy or liquid form such as fruit pulp, crushed or extruded tomatoes or pulpy diced fruit and tomatoes.

Typhoon can dispose of colour defects, marked produce and foreign bodies also the same colour as the good product.
The product is fed onto the inspection belt forming a light layer. The inspection zone is clearly separated from the ejection zone to avoid product sprays which can prejudice selection over time.

Typhoon is equipped with a reject system with vacuum extractor. Based on the size of the product particles, the reject system can be equipped with 64, 88, 128 or 176 extractor nozzles. The diameter of the extractor nozzles always vary based on the size of the particles of product from a minimum of 8 mm to a maximum of 25 mm. Typhoon can be equipped with a single ejector system or can have two reject systems to select fine and diced pulp.

Discovery

Discovery is an optical sorting machine with the highest resolution cameras to examine the product on the conveyor belt. The system is used to check whole or cut agro-food products: Fruit and Vegetables.

Discovery can dispose of colour defects, marked produce and foreign bodies also the same colour as the good product. The product is fed on the inspection belt used to stabilise the product so it doesn't roll off. The inspection zone is clearly separated from the ejection zone to avoid product sprays which can prejudice selection over time. 

Discovery is equipped with an air reject system with 288 electrically controlled ejection valves. It can have a single ejection system, or in 3Way mode, can have two reject systems that differentiate unusable produce from defects considered second choice.

Raynbow

Raynbow is an optical sorting machine with high resolution sensors that examine the product using the "high speed double vision" system which analyses 100% of the surface of each product.

The system is used to check agro-food products: Fruit and Vegetables.

Raynbow can dispose of colour defects, marked produce and foreign bodies also the same colour as the good product. The product is fed on the conveyor belt used to stabilise the product so it doesn't roll off. By doing so, all the products can be inspected and, if necessary, ejected on presenting the same conditions in both the vision zone and the reject zone.

Raynbow can have a palette reject system with electro-pneumatic or air activation using electrically controlled ejection valves. 

It can have a single ejection system, or in 3Way mode, can have two reject systems that differentiate unusable produce from defects considered second choice.

Rotary capping machine for dispenser pumps

DISPENSER CAPPING MACHINES FOR MEDIUM/HIGH PRODUCTIONS
Rejves rotary cappers are machines used to apply dispenser pumps on medium and high productions, with a speed range that can vary from 40 up to 400 BpM. These dispenser capping machines are designed to apply dispenser pumps although they are extremely flexible and versatile and are able to work different kinds of closure. They are also modular as they can be integrated with different new bottles and caps at a later time.

As all Rejves rotary cappers, these machines are completely customizable according to customer’s requirements: for example, the layout of the capping system is adapted to customer’s facilities, the machine can work clockwise or anticlockwise, cap feeder may be placed beside, in front or behind the machine. These dispenser capping machines are suitable to work different kind of containers, from smallest to biggest ones. According to the production speed required, the cappers are equipped with a variable number of heads with hysteresis magnet clutch, from a minimum of 2 heads up to 20 heads made of stainless steel AISI 304. The chuck is a mechanical gripper that closes only when there is a dispenser pump inside it.

The transfer of each dispenser pump from the chute to the capping heads is done by a Pick&Place device that includes a transfer starwheel, which feeds the pumps one at a time to the capping heads. The dispenser transfer starwheel is manufactured in a way so that it can be adjusted according to the different dip tube lengths by using spacers. The dispenser pump enters the pick and place starwheel where a gripper, which is mechanically commanded, takes them.

The pick and place starwheel that handles the dispenser pump is composed by a series of grippers and “dynamic plates” which moves vertically downwards in order to allow the dip tube insertion into the bottle. In order to allow a correct and precise dip tube insertion the pick and place counter starwheel has a small cavity in front of each plate that is used to straighten the dip tube while the plate is going down. Rejves Rotary Cappers and dispenser capping machines can be integrated with a great variety of optional which increase the performance of the machine and can fulfill specific requests.

Monoblocks: filling and capping machines

Rejves Monoblock is a machine able to combine the two phases of filling and capping, in sequence, both in a single block.

Its production speed can vary from 10 to 50 BpM.

Monohead capping machines

Rejves monohead capping machine is used especially for low productions, up to a maximum speed of 50 BpM.

These machines are equipped with magnetic clutch – permanent or hysteresis – to check the closing torque of the cap.

Rejves Monohead Capping Machines have no bottle – no cap system which allows the distribution and screwing of the cap only in case of presence of the bottle.

The distribution of the cap is through a Pick & Place system that guarantees a smooth and precise transfer of each cap from the chute to the capping head.

The cap feeder is mounted above the turret or beside the machine according to production needs and customer requests. Indeed, the layout of the machine is customizable and it is studied and agreed together with the customer.

The conveyor transfers the bottles intermittently to the capping head through a starwheel, which is moved by a mechanical oil lubricated indexing system that does not require maintenance.

The height of the capping turret can be adjusted manually in order to work bottles with different heights.

On the structure of the Monohead Capping Machine is possible to mount additional capping turrets, which are suitable to apply different caps, one after the other, such as a cap and its cover.

The electronic version of Rejves Monohead Capper is equipped with brushless motors that drive and check all capping operations:

• Screwing torque control
• Control of the number of turns
• Clockwise and anti-clockwise rotation
• Press-on cap orientation

Wrapping machine FAT R5

Automatic wrapping machine, tunnel type wrapping, receiving the bags coming from the packaging machine, counting and grouping them in a bundle to be wrapped with single-fold micro-drilled thermo-shrinking polyethylene foil. Max inlet speed: 120 bags per minute depending on the composition of the bundle.

High speed Vertical Packaging Machines mod VS120

High speed Continuous Motion Vertical Form Fill Seal mod VS120 using bags formed from a reel of laminated polyethylene film and polyethylene mesh seal, available in standard and stainless steel version. Max mechanical speed: 140 bags per minute.

FCBS10-FCBS10L

Multi-head weigher with 10 weighing heads, controlled by independent stepper motor drive. Available in standard and stainless version. Max mechanical speed 70 weights/min.

INFEED PALLETIZERS

Upper level infeed palletizers offer highest speeds.

Technology
Palletizer model groups share common functional modules and frame systems to provide comprehensive palletizer solutions. Shared modules maximize layout flexibility while reducing cost through increased manufacturing and machine controls efficiencies. Modular engineering means quality control and complete flexibility in the configuration of machine components. No customization is required. The orientation of induction and load exit meet your exact requirements.

Controls
TopTier palletizers combine the most recent advances in machine control technology with an intuitive interface HMI and EasyStack® pattern programming software. 

Safety
Safety has been integrated into every aspect of palletizer design to meet all industry standards utilizing a category 3 safety cage frame design with light curtain protection of load exit, redundant hoist fall protection, and controlled door entrance protocols.

GALAXY

The maximum reliability, flexibility, ease of use and technology. Studied down to the minimum detail to be suitable for all your needs. 
GALAXY machines can pack the most varied product types with neutral or printed heat-shrink film in the flat layer, tray and film versions.

Genesis Cube

Automatic stretch wrapping machine with rotating ring for high productivity. New generation wrapping machine for wrapping and stabilising loads on pallets with stretch film, Genesis Cube stems from the development of previous Robopac Sistemi ring machines and it also operates without sliding electrical contacts, guaranteeing safety, overall weight reduction and balance of the rotating masses. 

For the first time, Genesis Cube is fitted with the patented external motorisation device of the pre-stretch carriage thanks to which it is possible to set from the electric control board the maximum force for applying the film produced. The pre-stretch value of the film applied on the load is continuously variable at all values on the scale up to 400%, it is extremely accurate with consequent increased assurance on film consumption.

ROBOT S6

Thanks to the experience matured in time, Robopac presents a new range of self-propelled packaging machines, Robot S6. The combination between the catchy design and the sophisticated technology makes Robot S6 the absolute leader in its sector. The use of advanced technologies such as the new 7” colour touch screen control panel and of the utmost attention to safety systems represents the essence of the developing capacity of Robopac. 

Robot S6 is capable of packaging any type of product, shape or size and thanks to the exclusion of the electronic edge counting system, even cylinder shaped products can be packed. Robot S6 is provided with a high level of packaging autonomy and great work flexibility. It is the ideal partner for all of those industrial realities which require maximum elasticity in terms of logistics and warehouse management.

PET Preform Injection systems

IPS 220 -  NEW PET INJECTION SYSTEM

High line flexibility through quick format changeover, ergonomic engineering solutions, high machine performances, energy saving and compact footprint : the new IPS Injection Preform System, a 48-cavity model with a clamping force of 220 tons achieves all these goals.

• Performance: cycle times and reduced consumption
• Ergonomics and user-friendliness: innovative user interface and integrated control of the entire plant
• Flexibility: fast mould and pick-up unit changeover.

Form-fill-seal

The Form-Fill-Seal technology – starting from two reels of material, one of thermoformable plastic film for the container, and one of lid film sealable on the plastic web, - allows producing finished packages that are formed, filled with product and sealed in a unique process.
Different cutting configurations are applicable according to marketing requirements.
Compared to the fill and seal technology such process entails responsibility for the complete production cycle, and makes it possible to reduce packaging storage costs and at the same time ensure more reliable hygienic conditions.

Schib CO90 Servo Driven Flow Wrapper

The State-of-the-Art Schib CO 90 is a horizontal flow wrapper suitable for a wide range of packaging applications. It offers solid construction and easy-to-clean design, as well as exceptional performances. 
The CO 90 can come as a stand-alone machine or pre-arranged for integration into completely automated packaging systems. 
Automatic feeders and product conveying/handling devices are available on demand. 
Options include twin jaws configuration, automatic film splicer, motorized film pre-feed, reel run out sensor, pre-printed film registration, no product – no bag function to minimize film waste, Plexiglas guarding for quick inspection, remote service device, and many others.

Robotic handling systems

• Flexibility: it can handle any type of container and serve multiple lines at the same time.
• Footprint: it easily adapts to extremely reduced footprint areas.
• Modularity and integrability: custom-made configurations can be created to meet a wide range of needs.
• Convertibility: it can be easily relocated or converted if needed.
• Reliability: Movements are extremely precise and consistent.
• Speed and Efficiency: can be applied to a wide range of production speeds, including high end.
• Maintenance: Reduced maintenance costs thanks to high product industrialization.
• Size change: change-over time is very short, both for product and head change.

Depalletisers

• Modular system extremely flexible suitable for a wide range of containers handling.
• Capability to handle new generation containers in a “soft” manner.
• Operational flexibility and further reduction in change-over times.
• Increase in structural rigidity and optimization of cycle to increase performance, with improved control of the different movements using state-of-the-art electronic solutions.
• Improvement of operational management by the operator, limiting mechanical regulations and simplifying access to the different components.
• Limiting maintenance and components subject to wear (e.g. lubrication-free transmission).
• Green approach: reduced consumption and operating noise. Attention to the recyclability of materials used.

Palletisers

• Production range at highest performance level on the market.
• Capability to handle new generation containers in a “soft” manner.
• Possibility to integrate new layer preparation active solutions.
• Operational flexibility and further reduction in change-over times
• Increase in structural rigidity and optimization of cycle to increase performance, with improved control of the different movements using state-of-the-art electronic solutions.
• Improvement of operational management by the operator, limiting mechanical regulations and simplifying access to the different components.
• Limiting maintenance and components subject to wear (e.g. lubrication-free transmission).
• Green approach: reduced consumption and operating noise. Attention to the recyclability of materials used.

FP6000CS INOX - Automatic L-sealers in stainless steel

The L-sealers of the FP Food series feature a stainless steel frame (AISI 304) and the conveyor complying with the FDA, UE and USDA standards, concerning products in direct contact with food.
The FP Food series is ideal to satisfy the exigencies of the food industry (meat, frozen food, fish, cheese, chocolate, etc.).

XP650 ALX - In-line infeed automatic overlap shrinkwrappers

The new series of monoblock automatic overlap shrinkwrappers XP are extremely versatile: they can pack various products, such as glass and PET bottles, cans, boxes, trays, jars, cartons of different sizes in a wide range of pack collations.
They can be used in several industry segments, such as beverages, food, chemicals, wine and spirits, cosmetics, detergents etc.
The XP series allows SMIPACK to meet a wide variety of customers’ demands and to ensure a very good quality/price ratio.

FP500HS SERVO - Continuous automatic packer box motion

Modularity and excellent price/quality ratios are the main features characterizing the manual, semiautomatic and fully automatic sealers of the FP series. All the models of this range can indeed be supplied with or without shrink tunnel.
Compared to the traditional L-sealing hood packers, the FP series provides higher outputs as well as the possibility of using Polyethylene film, besides the traditional shrink films.
The FP series of modular sealers with shrink tunnel includes different models, for outputs ranging up to 7.200 packs/hour and 9000 packs/hour with customized solutions.

BP800AR - Monoblock automatic shrinkwrapper with 90° infeed

The new series of monoblock semi-automatic and automatic shrinkwrappers with sealing bar BP are extremely versatile: they can pack various products, such as glass and PET bottles, cans, boxes, trays, jars, cartons of different sizes in a wide range of pack collations. They can be used in several industry segments, such as beverages, food, chemicals, wine and spirits, cosmetics, detergents, wood, textile, graphic etc.
The BP series allows SMIPACK to meet a wide variety of customers’ demands and to ensure a very good quality/price ratio.

Couscous Line

Storci has concentrated all its experience in the creation and production of couscous lines and equipments that guarantee the best: a product with controlled and uniform grain size, which is both soft and firm at the same time.

For this reason, the machines making up the couscous line have been built with the most valuable and resilient materials available on the market today.

What makes the difference is undoubtedly the care for details of our couscous line:  significant attention has been paid to the recovery of recycled product, and the cooking process, in our production, is state-of-the-art and guarantees homogeneity.

And results are guaranteed, with our Premix® pre-mixing unit, the rotating self-cleaning sieve, a sturdy machine construction in monoblocks which guarantees savings on assembling costs and above all – the distinguishing feature of our couscous equipment – the product is totally enveloped by steam and transported by a self-cleaning belt, the production of the grain size is controlled, thereby eliminating the need to re-mill over-large particles.

Fresh Filled Pasta Line

The F/RP fresh pasta lines have been designed to guarantee maximum quality and shelf-life to fresh filled pasta subjected to a single pasteurization process. High temperature drying, freezing and double pasteurization systems are available, in this kind of fresh pasta line, for frozen or stabilized pasta.

This fresh pasta production equipment present the best compromise between the product’s shelf-life and its organoleptic characteristics. Thanks to the technology for the production of the Premix®, Beltmix and Bakmix mixing systems, it is possible to obtain high quality dough mixes with excellent firmness to the bite when cooked and a superb yellow colour, thanks also to the vacuum technology. The STF TV and VSF TV/MIX series dough sheeters provide for the application of vacuum technology to the production of laminated pasta: an absolute novelty in the fresh pasta sector! 

Want to produce rough-surface sheets, have totally automatic lines and increase your market, meeting the demands of even the most demanding customers? Achieve these goals with us! Choose Storci fresh pasta production line!

Dry Pasta Line

Long-, short-cut and special pasta all produced in a single machine, that’s the OMNIA, the only line that can make all types of pasta (macaroni, spaghetti, nested pasta or lasagna). The best dry pasta production line.

This kind of dry pasta equipment is the ideal solution for producing, right from the very start, a wide range of shapes with a small footprint.  It guarantees the quality and, in particular, gives a superb appearance to the product, reducing the two-coloured effect (streaking) when the pasta is drawn through the bronze dies. 

Thanks to an innovative linear head (patented) and to the exclusive multi-product pre-drying system, Omnidryer (patented), product changeover is simple and free from product build-up. A unique solution in the dry pasta equipment.

Tray and rack handling of this dry pasta line can be automated thanks to the ROBO-XI tray stacker and/or the OMNIROBO automatic system for loading the trays and racks onto trolleys, which make work easier and allow reductions in personnel.

The OMNIA line is also available for special pasta types such as paccheri (sachets), candele (candles), ziti (hollow tubes): shapes to suit all tastes thanks to Storci pasta machinery! Choose our dry pasta production equipment!

Rotating Vacuum Filler mod. CRST

Machine suitable to vacuum fill liquids such as oil, brine, syrup etc. in glass jars and tin cans already filled with solid products (vegetables like olives, peppers, capers, artichokes, legumes, fruit, fish fillets, cheese cubes, etc.).
Containers filled by means of the Vibration Filler enter the Vacuum Filler on a conveyor, then they are synchronised by a screw in polyzene and positioned under the vacuum filling valves by an inlet star.
At this stage, by the pneumatic cylinder, the valves lower and position themselves on the container, thus starting the filling procedure according to the phases:
Vacuum formation
Filling with the liquid
Vacuum breaking by contact with environment air
After the container has been vacuum filled it is moved by means of a synchronization tooth (mounted on a plate) to the outlet tangential conveyor, in a delicate manner without abrupt direction changes in order to avoid possible centrifugal forces which would cause the pouring out of the liquid.
Pre-setting for machine feeding by pump or gravity.

The machine is height-adjustable by means of an electromechanical device.
Fast change of the equipment for containers of different diameter and height.
After the start-up and the relevant adjustments the machine does not need any operator assistance.

Rotating Vacuum Filler mod. CRS

Machine suitable to vacuum fill liquids such as oil, brine, syrup etc. in glass jars and tin cans already filled with solid products (vegetables like olives, peppers, capers, artichokes, legumes, fruit, fish fillets, cheese cubes, etc.).
Containers filled by means of the Motor-driven Filling Table or the Vibration Filler enter the Vacuum Filler on a conveyor, then a screw adjusts their pace and a transferring star positions them under the vacuum filling valves.
At this stage, by the pneumatic cylinder, the valves lower and position themselves on the container, thus starting the filling procedure according to the phases:
Vacuum formation
Filling with the liquid
Vacuum breaking by contact with environment air
After the container has been vacuum filled it is conveyed to the Capping machine.
The machine is height-adjustable by means of an electromechanical device.
Fast change of the equipment for containers of different diameter and height.
After the start-up and the relevant adjustments the machine does not need any operator assistance.

Automatic Linear Vacuum Filler mod.LV2

Machine suitable to vacuum fill liquids such as oil, brine, syrup etc. in glass jars and tin cans already filled with solid products (vegetables like olives, peppers, capers, artichokes, legumes, fruit, fish fillets, cheese cubes, etc.).
Containers filled by means of the Motor-driven Filling Table or the Vibration Filler enter the Vacuum Filler on a conveyor, then they are positioned under the vacuum filling valves by a group with screw in polyzene and supports adjustable according to the size of the container.
At this stage, by the pneumatic cylinder, the valves lower and position themselves on the container, thus starting the filling procedure according to the phases:

Vacuum formation

Filling with the liquid

Vacuum breaking by contact with environment air
After the container has been vacuum filled it is conveyed to the Capping machine.
Fast change of the equipment for containers of different diameter and height.
After the start-up and the relevant adjustments the machine does not need any operator assistance.

Horizontal Wrapper FP020EVO

The FP020EVO horizontal electronic packaging machine is Tecno Pack's solution for dients requiring a compact, average fealured and easy to use machine which is both sturdy and reliable as well as being suited to industriai use.

This new model is named after our first packaging machine (FP020), followed by the letter "E", which stands both for electronic and as an indication of thè technological evolution in our manufacturing techniques which has now been ongoing for 25 years.

Past and present experience, know-how and new technologies have ali been employed wisely in this small packaging machine to provide a quality solution even for the most demanding of applications.

Horizontal Wrapper FP 016EVO

FP 016EVO is the result of our machines’ evolution and of many experience’s years in the feld of horizontal products’ packaging. Electronic Horizontal Pillow Pack Wrapper, versatile and reliable, very fexible in the format-change, suitable for food and non food products, both for single-dose and for multiple packages. Cantilever frame and easy accessibility, together with sanitation (sanifcation) principles, easy maintenance and safety, it has been constructed for, allows this wrapper to distinguish itself.

Horizontal Wrapper FP 015EVO

FP 015 EVO is the result of our machines evolution and of many experience’s years in the field of horizontal products’ packaging Electronic Horizontal Pillow Pack Wrapper versatile and reliable, very flexible in the format-change, suitable for food and non food products, both for single-dose and for multiple packages.

Cantilever frame and easy accessibility, together with sanitation (sanification) principles, easy maintenance and safety, it has been constructed for, allows this wrapper to distinguish itself.

Thermo Scientific™ Xpert™ Sideshoot X-Ray Inspection System

Meet the challenge of detecting foreign objects anywhere in cans and bottles with the Thermo Scientific™ Xpert™ Sideshoot X-Ray Inspection System. This high speed, high performance horizontal x-ray beam (back to front) system provides single beam x-ray inspection for tall, upright packages and includes software specifically tailored to detect objects in all regions of cans and bottles. The system quickly identifies foreign objects and product or packaging errors for fast corrective action and is designed to use an existing conveyor to reduce cost and floor space. Meets HACCP requirements.

Vacuum packaging lines

TME offers a selected range for vacuum packaging. This line of machines is used for different production sectors such as coffee, dry yeast and other food products.

Modified atmosphere packaging lines

FOR GRAIN AND POWDER
TME offers a proven range of packaging lines in the atmosphere appreciated by the market for over 30 years. The classic TME vertical packaging lines is now adding more and more efficient and more flexible lines.

Packaging lines for single-dose

PODS AND CAPSULES
TME offers a wide range of lines for the packaging of powdery products in single dose.
This product line is distinguished by a wide flexibility of use and the constant technological innovation that adapts to ever-changing market.

Combibox

Combibox is a monoblock suitable to satisfy the bag-in-box manufacturers with limited working areas, hygiene problems, no specialized technicians presence, volume flexibility requirements and quick time needs for the format change.

Meta 1

Automatic packer designed to receive and arrange containers arriving trom the filling section, pick them up in a desired quantity and format and pIace them in cartons or crates.

Realiable
The machine stands out for its technology, level of automation and reliability. The work cycle is managed and controlled at every phase by P.L.C.

Compact and robust
Due to the care and attention taken in the design of the entire system with a protruding pick-up unit supported on the side and moved by a drive that is directly controlled by a vectorial inverter, which ensures a smooth sinusoidal movement during the different phases of the work cycle.

Flexible
The machine is supplied with a single or double pick-up system depending on the dimensions of the product being handled, in addition the machine can be fitted with a variety of pick-up systems to work with a range of products and so better adapt to the needs of the customer.

Pack 16

Automatic carton packer with 2 movimentation axles, conform to receive and organize in a suitable way the boxes coming from the filling section, pick them up according to a proper quantity and insert them into the cartons or cases. Manufactured for working with a wide range of products in small areas.

Reliability
The machine stands out for the advanced technology, reliability and automation degree. This is all due to the Brushless use regarding the main pick up union movimentations and a simple and optimized devices movimentation.

Multirows and multilayers flexibility
Thanks to the Brushless motors use on the two pick up head movimentation axles, it is easy to manage multilayers and multirows formats into the carton, allowing in this way many and free applications.

Pick up systems wide range
The specific and particular head holding section, allows the installation of many and different pick up equipments, with one or more heads, according to the product type to manage, such as suction pick up, pressure pick up, mechanical pick up.

Easy use
The machine is managed and checked by software according to the product type and the customer requests and applications set up by an operator board. Moreover, there is an auto-diagnostic with 40 signalling type’s visualization, for solving quickly the functioning problems.

Turrets

TORQ produces the full range of cappers also in turret version to be integrated on filler-capper monoblocks for OEM customers. The turrets can be built with customized diameters and pitch in order to be adapted to the standard frames of the customer.

TR Series multi head rotary cappers

The TR cappers are design to treat all types of closures: pressure, aluminium screw, pre-threaded, oriented, dispensers and triggers for low, medium and high production. The machines, of sturdy construction, are suitable for use in various sectors of packaging, respecting dened for ease of cleaning (FDA) certified, ease of use strength and flessibility.

Single head

The TM cappers are design to treat all types of closures: pressure, aluminium screw, pre-threaded, oriented, dispensers and triggers for low, medium and high production. The machines, of sturdy construction, are suitable for use in various sectors of packaging, respecting dened for ease of cleaning (FDA) certified, ease of use strength and flessibility.

Muffin & Cupcake

Industrial and automatic lines to produce fluffy and tasty muffin, cupcake, twinkie and plumcake.

Line dimensions and productivity are custom made.

Cakes

Custom made plants for marble cakes, pound cakes, chiffon cakes, brownie and ladyfingers.

Line dimensions and productivity are custom made. 

Sponge Cake

Machines for sponge products like layer cakes, milk layer cakes, roll cakes, Girella cake, Tegolino cake and bases for cakes.

Line dimensions and productivity are custom made. 

Robotized palletting systems

ANTHROPOMORPHIC PALLETIZING SYSTEM
The anthropomorphic palletizing system is a compact machine, which works mainly on its vertical axe, doing working cycles in very little spaces: this guarantees excellent performances at high speeds.
The robot works on 4,5 or 6 brushless rotary axis with a compact and solid structure, with small encumbrances but a large working area (360°). The palletizing plans creation is easy and quick, it is done directly on the display.
The main features of our system are: versatility, speed, precision, reliability and compactness.
The robot is composed by a long anthropomorphic arm, installed on an anchoring central structure: this assembly allows the robot to do freely several and different movements on all axis. The product picking is done through a specific clamp or device, studied and designed properly for the product to be handled.
The picking device rotates around its own vertical axe for a correct product picking and arrangement.
The arm is able to tilt and bend itself until the picking of product on the infeed line conveyor, it picks the product up and lifts itself in order to finish the rotation on its axe and finally place the product on the pallet, with an extreme precision, according to the palletizing plan set by the operator.
Our palletizing machine can work on one single line or on many lines simultaneously. They can work also in series, to obtain very high speeds.
Furthermore, its great accuracy guarantees an excellent product arrangement, disposal and perfect stability on the pallet.

CARTHESIAN PALLETIZING SYSTEM
Thanks to its compact design, with minimum containing dimensions, our palletization system can be easily integrated in the end-of lines already existing.
It can be used both for palletization and for depalletization.
The products are carefully placed on pallet by a picking device studied accordingly, driven by an advanced multi-axes device with servo-motors (three linear axes and one rotating axe).
Once the lay-out is recorded in our management system, it can be always modified through the TOUCH-SCREEN display.

Robotized packaging systems

Automatic packaging machine with robotic Pick&Place system from 2 to 6 axis, suitable to handle different products, in passive or dynamic way. The products are then grouped into trays, US boxes or wrap-around cartons. This technology is completely robotized and it is installed on a changeable head, studied and designed according to customer needs.
Passively, the products, driven towards the machine, are prepared and grouped directly at the machine infeed through an easy adjustment of products spacing, before their pick-up done by the robotized Pick&Place.

In dynamic way, the robot moves towards the products, to anticipate their picking and grouping; after this operation they are put inside the carton.
Our machine is able to propose a tray, US boxes or Wrap Around forming station.
If this is the case, the cartons are taken out from blank magazine continuously.
Their edges are glued through Hot Melt Nordson system or closed with adhesive tape.
Once the carton is formed, it is ready for the filling and then closure.

Our robotized packaging systems are customized and designed according to customer products and requests.

Handle applicators

Twinpack handle application machines apply self-adhesive handles and clips on any type of cluster or pack, whatever the material, shape or size. The handles are made with transparent polypropylene self-adhesive tape and a cardboard reinforcement, which may be plain, coloured or have text and/or images printed on it for promotional purposes.

• STANDARD PNEUMATIC HANDLE APPLICATOR MACHINE
• SLOPING HANDLE APPLICATOR MACHINE
• WRAP-AROUND HANDLE APPLICATOR MACHINE
• UNICLIP HANDLE APPLICATOR MACHINE
• ELECTRONIC ROBOTIZED HANDLE APPLICATOR MACHINE

Mi.Ri. filling and closing machine

Mi.Ri. is a simple and compact semi-automatic machine for filling, sealing and cutting pre-formed vertical containers and vials made in plastic film. This machine is fed with pre-formed open containers in reels with fixed width (17.4 mm) and capacity from 0,50 to 15 ml.
Valmatic internally produces rolls for this machine.
Mi.Ri. fills liquids of different viscosities and cuts single doses or strips of maximum 20 pieces. The machine is controlled by an operator panel to set production rate, length of the strip and sealing temperature.
Mi.Ri. is the ideal solution for small batches producers and for those people who are starting their own business without significant investments.

VAL 175 - The VAL175 machine is our thermoforming-filling ma

VAL 175 is a thermoforming and filling machine (FFS) designed for producing single-dose containers formfilled in laminated plastic sheets in which the whole company know-how has been put in: thanks to the easy access of this machine the format changeover from 1 to 300 ml is really fast and convenient to clean. VAL175 has been designed for cosmetic, chemical, pharmaceutical and food industry. VAL 175 is an all-around machine conceived for medium and large production: it can manufactures unit-dose and vials with or without flat bottom (stand-up). Its scope can vary from the coupling of a single folded film to the coupling of 2 plastic films or of one plastic film and one aluminum
film (peelable). VAL 175 employs a mechanics combined with a cuttingedge electronic control both for the operator interface and the internal motion management. It is equipped with a Siemens touch screen operator panel, with a display of 10” fitted for remote control.
The machine motion is possible thanks to a pneumatic-mechanical handling system controlled by Profinet modules, with cycles that can be adapted to the specific requirements of a product as well as a very short changeover times.

St. st. Seamer for all types of round cans

Zacmi has been a leading manufacturer for Seamers and Fillers over 40 years and known worldwide as preferred supplier for the most important Food Companies.